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Repair Procedures: Replacement

WARNING: This page is about a different car, the 2013 Kia Sportage and 2012 Kia Sportage. However, it is still accessible from the selected car via links, so may be relevant.
  1. Recover the refrigerant with a recovery/recycling/charging station.
  2. Disconnect the negative (-) battery terminal.
  3. Remove the front bumper upper cover (A).
    Fig 1: Identifying Front Bumper Upper Cover
    G07426985Courtesy of KIA MOTORS AMERICA, INC.
  4. Remove the discharge line and liquid line (A) from the condenser.
    Fig 2: Identifying Discharge & Liquid Line
    G07426986Courtesy of KIA MOTORS AMERICA, INC.
  5. Remove the intercooler cover (A).
    Fig 3: Identifying Intercooler Cover
    G07426987Courtesy of KIA MOTORS AMERICA, INC.
  6. Remove the condenser side cover (A).
    Fig 4: Identifying Condenser Side Cover
    G07426988Courtesy of KIA MOTORS AMERICA, INC.
  7. Remove the condenser (A) from radiator.
    Fig 5: Removing Condenser From Radiator
    G07426989Courtesy of KIA MOTORS AMERICA, INC.
  8. Install in the reverse order of removal, and note these items:
  1. If you're installing a new condenser, add refrigerant oil ND-OIL8.
  2. Replace the O-rings with new ones at each fitting, and apply a thin coat of refrigerant oil before installing them. Be sure to use the right O-rings for R-134a to avoid leakage.
  3. Be careful not to damage the radiator and condenser fins when installing the condenser.
  4. Be sure to install the lower mount cushions of condenser securely into the holes.
  5. Charge the system, and test its performance.