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Repair Procedures: Replacement

  1. Loosen the wheel nuts slightly.

    Raise the vehicle, and make sure it is securely supported.

  2. Remove the front wheel and tire (A) from front hub.

    Tightening Torque: 

    88.3 ~ 107.9 N.m (9.0 ~ 11.0 kgf.m, 65.1 ~ 79.6 lb-ft)

    Fig 1: Front Wheel And Tire
    G09743615Courtesy of KIA MOTORS AMERICA, INC.
    CAUTION:
    • Be careful not to damage to the hub bolts when removing the rear wheel and tire (A).
  3. Disconnect the stabilizer link (B) from the front strut assembly (A) after loosening the nut.

    Tightening Torque: 

    98.1 ~ 117.7N.m (10.0 ~ 12.0kgf.m, 72.3~86.8lb-ft)

    Fig 2: Front Strut Assembly
    G09743616Courtesy of KIA MOTORS AMERICA, INC.
  4. Remove the split pin and nut and then disconnect the tie-rod end (A) from the front knuckle.

    Tightening Torque: 

    23.5 ~ 33.3N.m (2.4 ~ 3.4kgf.m, 17.4 ~ 24.6lb-ft)

    Fig 3: Tie-Rod End And Spit Pin
    G09743617Courtesy of KIA MOTORS AMERICA, INC.
  5. Loosen the bolt & nut and then remove the lower arm (A).

    Tightening Torque: 

    78.5 ~ 88.3N.m (8.0 ~ 9.0kgf.m, 57.9 ~ 65.1lb-ft)

    Fig 4: Lower Arm And Nut
    G09743618Courtesy of KIA MOTORS AMERICA, INC.
  6. Loosen the bolt and then disconnect the universal joint assembly (A) from the pinion of the steering gear box.

    Tightening Torque: 

    32.4 ~ 37.3N.m (3.3 ~ 3.8kgf.m, 23.9 ~ 27.5lb-ft)

    Fig 5: Universal Joint Assembly
    G09743619Courtesy of KIA MOTORS AMERICA, INC.
    CAUTION:
    • Lock the steering wheel in the straight ahead position to prevent the damage of the clock spring inner cable when you handle the steering wheel.
    • Do not use the bolt again.
  7. Loosen the bolt & nut and then separate the roll rod stopper (A).

    Tightening Torque: 

    107.9 ~127.5N.m (11.0 ~ 13.0kgf.m, 79.6 ~ 94.0lb-ft)

    Fig 6: Roll Rod Stopper, Mounting Bolt And Nut
    G09743620Courtesy of KIA MOTORS AMERICA, INC.
  8. Disconnect the muffler rubber hanger (A).
    Fig 7: Muffler Rubber Hanger
    G09743621Courtesy of KIA MOTORS AMERICA, INC.
  9. Loosen the bolts & nuts and then remove the sub frame (A).

    Tightening Torque: 

    Sub frame mounting bolt & nut

    156.9 ~ 176.5N.m (16.0 ~ 18.0kgf.m, 115.7 ~ 130.2lb-ft)

    Sub frame stay mounting bolt

    44.1 ~ 53.9N.m (4.5 ~ 5.5kgf.m, 32.5 ~ 39.8lb-ft)

    Fig 8: Sub Frame, Bolts And Nuts
    G09743622Courtesy of KIA MOTORS AMERICA, INC.
  10. Loosen the bolts (A-2ea) and then remove the protector (B).

    Tightening Torque: 

    6.9 ~ 10.8 N.m (0.7 ~ 1.1 kgf.m, 5.1 ~ 8.0 lb-ft)

    Fig 9: Protector
    G09743623Courtesy of KIA MOTORS AMERICA, INC.
  11. Loosen the bolts (A-4ea) and then remove the steering gear box (B) from sub frame.

    Tightening Torque: 

    58.8 ~ 78.5 N.m (6.0 ~ 8.0 kgf.m, 43.4 ~ 57.9 lb-ft)

    Fig 10: Steering Gear Box
    G09743624Courtesy of KIA MOTORS AMERICA, INC.
  12. Install in the reverse order of removal.
  13. Check the front alignment.

    (Refer to "FRONT ALIGNMENT ")

  14. When reinstalling gearbox after removal, MDPS ASP setting must be performed.

    (Refer to "REPAIR PROCEDURES ")