Repair procedures: Removal

Shut off the high voltage circuit. (Refer to HIGH VOLTAGE SHUT-OFF PROCEDURE )
Remove the under cover (A).
Tightening torque:

7.8 ~ 11.8 N.m (0.8 ~ 1.2 kgf.m, 5.8 ~ 8.7 lb-ft)

Fig 1: Under Cover
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Drain the coolant of hybrid motor cooling system. (Refer to COOLANT )
Drain the coolant of engine & transaxle cooling system. (Refer to COOLANT )
Remove the drain plug (A) and reinstall the drain plug after draining ATF totally.
Tightening torque :

33.3 ~ 43.1 N.m (3.4 ~ 4.4 kgf.m, 24.6 ~ 31.8 lb-ft)

Fig 2: Drain Plug
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Remove the valve body wire ring fixed clip (A).

Fig 3: Valve Body Wiring Clips
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Remove the air duct (A).
Tightening torque:

7.8 ~ 9.8 N.m (0.8 ~ 1.0 kgf.m, 5.8 ~ 7.2 lb-ft)

Fig 4: Air Duct
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Remove the air cleaner assembly.
1. Disconnect the breather hose (A).
2. Disconnect the air intake hose (B) and then remove the air cleaner assembly (C).
  Tightening torque:
  
  Hose clamp bolt:
  
  2.9 ~ 4.9 N.m (0.3 ~ 0.5 kgf.m, 2.2 ~ 3.6 lb-ft)
  
  Air cleaner assembly bolts:
  
  7.8 ~ 9.8 N.m (0.8 ~ 1.0 kgf.m, 5.8 ~ 7.2 lb-ft)
  
  Fig 5: Breather Hose, Air Intake Hose & Air Cleaner Assembly
  Courtesy of KIA MOTORS AMERICA, INC.
  NOTE:
  - When installing the air intake hose, the plate of the hose clamp must be in line with the stopper of the hose.
  - When installing the air intake hose, the center of the mark of hose must be in line with the throttle body rib.
  Fig 6: Air Intake Hose Installation Position
  Courtesy of KIA MOTORS AMERICA, INC.
Remove the hybrid power control unit (HPCU) assembly. (Refer to REPAIR PROCEDURES )
Remove the HPCU tray (A).
Tightening torque:

19.6 ~ 29.4 N.m (2.0 ~ 3.0 kgf.m, 14.5 ~ 21.7 lb-ft)

Fig 7: HPCU Tray
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Remove the automatic transaxle oil cooler tube (A).
Tightening torque:

Eye bolt : 41.2 ~ 47.1 N.m (4.2 ~ 4.8 kgf.m, 30.4 ~ 34.7 lb-ft)

Bracket bolt: 9.8 ~ 11.8 N.m (1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7 lb-ft)

Fig 8: Oil Cooler Tube
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Remove the ATF Warmer hose (A) and then remove the valve body cover (B).
Tightening torque:

11.8 ~ 13.7 N.m (1.2 ~ 1.4 kgf.m, 8.7 ~ 10.1 lb-ft)

Fig 9: ATF Warmer Hose
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Remove the oil temperature sensor (A) and solenoid valve connector assembly (B).

Fig 10: Oil Temperature Sensor & Solenoid Valve Connector Assembly
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Remove the solenoid valve support bracket (A).
Tightening torque:

9.8 ~ 11.8 N.m (1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7 lb-ft)

Fig 11: Valve Body Assembly
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Remove the 26-brake control solenoid valve (A).

Fig 12: Valve Body Mounting Bolt (A)
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