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General Inspection

  1. Check that the battery terminals are not loose or corroded.

    (Refer to Charging System - "BATTERY ")

  2. Check the fuses for continuity.
    1. Check the alternator fuse for continuity.
      Fig 1: Checking Battery Terminals Resistance
      G11856401Courtesy of KIA MOTORS AMERICA, INC.
      Fig 2: Measuring Resistance Across Alternator Fuse
      G11856402Courtesy of KIA MOTORS AMERICA, INC.
    2. Measure the voltage as displayed in the image below.

      Standard Value:  Approximately 0 V

      Fig 3: Measuring Voltage Across Alternator Fuse
      G11856403Courtesy of KIA MOTORS AMERICA, INC.
    3. If the alternator fuse is blown, replace it as in the procedure below:
      1. Turn ignition switch OFF and disconnect the battery negative (-) terminal.
      2. Remove the battery positive (+) cable mounting nuts (A).
      3. Remove the battery positive (+) cable (B).
      4. Replace the nominal alternator fuse or battery cable.
        Fig 4: Replacing Alternator Fuse Or Battery Cable
        G11856404Courtesy of KIA MOTORS AMERICA, INC.
      5. Install in the reverse order of removal.
    1. Check the battery sensor fuse for continuity (A).
      Fig 5: Checking Battery Sensor Fuse For Continuity
      G11856405Courtesy of KIA MOTORS AMERICA, INC.
      Fig 6: Measuring Voltage Across Battery Sensor Fuse
      G11856406Courtesy of KIA MOTORS AMERICA, INC.
    2. If the alternator fuse is blown, replace the battery sensor fuse.
    3. Measure the voltage as displayed in the image below.

      Standard Value:  Approximately 0 V

      Fig 7: Measuring Resistance Across Battery Sensor Fuse
      G11856407Courtesy of KIA MOTORS AMERICA, INC.
  3. Inspect Drive Belt
    1. Visually check the belt for excessive wear, frayed cords etc.

      If any defect has been found, replace the drive belt.

      NOTE:
      • Cracks on the rib side of a belt are considered acceptable. If the belt has chunks missing from the ribs, it should be replaced.
      Fig 8: Inspecting Drive Belt
      G11856408Courtesy of KIA MOTORS AMERICA, INC.
  4. Measure and adjust drive belt tension.

    (Refer to Engine Mechanical System - "DRIVE BELT ")

  5. Visually check Alternator wiring and listen for abnormal noises.
    1. Check that the wiring is in good condition.
    2. Check that there is no abnormal noise from the alternator while the engine is running.
  6. Check Discharge Warning Light Circuit
    1. Warm up the Engine and then turn it OFF.
    2. Turn OFF all accessories.
    3. Turn the Ignition Switch "ON". Check that the discharge warning light is lit.
    4. Start the Engine. Check that the light is lit.

      If the light does not go off as specified, troubleshoot the discharge light circuit.