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Engine Mechanical System - General Information: Specifications: Notes

ENGINE MECHANICAL SYSTEM SPECIFICATIONS

Description Specifications Limit
General 
Type V-type, DOHC  
Number of cylinders 6  
Bore 92 mm (3.6220 in.)  
Stroke 83.8 mm (3.2992 in.)  
Total displacement 3, 342 cc (203.94 cu.in.)  
Compression ratio 12: 1  
Firing order 1-2-3-4-5-6  
Valve timing 
Intake Opens BTDC 45° - ATDC 40°  
Closes ABDC 19° - ABDC 104°  
Exhaust Opens BBDC 52° - BBDC 2°  
Closes ATDC 0° - ATDC 50°  
Cylinder head 
Flatness of gasket surface Less than 0.05 mm (0.0019 in.) [Less than 0.02 mm (0.0008 in.)/150x150]  
Flatness of manifold mounting Intake Less than 0.1 mm (0.0039 in.) [Less than 0.03 mm (0.001 in.)/110x110]  
Exhaust Less than 0.1 mm (0.0039 in.) [Less than 0.03 mm (0.001 in.)/110x110]  
Camshaft 
Cam height LH Camshaft Intake 46.6 mm (1.835 in.)  
Exhaust 45.8 mm (1.8031 in.)  
RH Camshaft Intake 46.6 mm (1.835 in.)  
Exhaust 45.8 mm (1.8031 in.)  
Journal outer diameter LH, RH camshaft Intake No. 1: 30.954 - 30.968 mm (1.2187 - 1.2192 in.) No. 2, 3, 4: 23.954 - 23.970 mm (0.9430 - 0.9437 in.)  
Exhaust No. 1: 27.964 - 27.978 mm (1.1009 - 1.1015 in.) No. 2, 3, 4: 23.954 - 23.970 mm (0.9430 - 0.9437 in.)  
Bearing oil clearance LH, RH camshaft Intake No. 1: 0.037 - 0.067 mm (0.0015 - 0.0026 in.) No. 2, 3, 4: 0.030 - 0.067 mm (0.0012 - 0.0026 in.)  
Exhaust No. 1: 0.027 - 0.057 mm (0.0011 - 0.0022 in.) No. 2, 3, 4: 0.030 - 0.067 mm (0.0012 - 0.0026 in.)  
End play Exhaust 0.04 - 0.18 mm (0.0016 - 0.0071 in.)  
Intake 0.02 - 0.18 mm (0.0008 - 0.0071 in.)  
Valve 
Valve length Intake 105.27 mm (4.1445 in.)  
Exhaust 105.50 mm (4.1535 in.)  
Stem outer diameter Intake 5.465 - 5.480 mm (0.2151 - 0.2157 in.)  
Exhaust 5.458 - 5.470 mm (0.2149 - 0.2153 in.)  
Face angle 45.25° - 45.75°  
Thickness of valve head (margin) Intake 1.56 - 1.86 mm (0.06142 - 0.07323 in.)  
Exhaust 1.73 - 2.03 mm (0.06811 - 0.07992 in.)  
Valve stem to valve guide clearance Intake 0.020 - 0.047 mm (0.00078 - 0.00185 in.) 0.07 mm (0.00275 in.)
Exhaust 0.030 - 0.054 mm (0.00118 - 0.00212 in.) 0.09 mm (0.00354 in.)
Valve guide 
Inner diameter Intake 5.500 - 5.512 mm (0.2165 - 0.2170 in.)  
Exhaust 5.500 - 5.512 mm (0.2165 - 0.2170 in.)  
Length Intake 41.8 - 42.2 mm (1.6457 - 1.6614 in.)  
Exhaust 41.8 - 42.2 mm (1.6457 - 1.6614 in.)  
Valve seat 
Width of seat contact Intake 1.15 - 1.45 mm (0.05118 - 0.05709 in.)  
Exhaust 1.35 - 1.65 mm (0.05315 - 0.06496 in.)  
Seat angle Intake 44.75° - 45.20°  
Exhaust 44.75° - 45.20°  
Valve spring 
Free length 45.5 mm (1.7913 in.)  
Load     19.3 ± 0.8 kg/34.0 mm (42.7 ± 1.8 lb/1.3386 in.)  
    39.3 ± 1.3 kg/23.8 mm (86.6 ± 2.9 lb/0.9370 in.)  
Out of squareness   Less than 1.5°  
MLA
MLA outer diameter Intake 34.964 - 34.980 mm (1.3765 - 1.3772 in.)  
Exhaust 34.964 - 34.980 mm (1.3765 - 1.3772 in.)  
Cylinder head tappet bore inner diameter Intake 35.000 - 35.025 mm (1.3779 - 1.3789 in.)  
Exhaust 35.000 - 35.025 mm (1.3779 - 1.3789 in.)  
MLA to tappet bore clearance Intake 0.020 - 0.061 mm (0.0008 - 0.0024 in.) 0.07 mm (0.0027 in.)
Exhaust 0.020 - 0.061 mm (0.0008 - 0.0024 in.) 0.07 mm (0.0027 in.)
Valve clearance (At 20°C [68°F]) 
Intake   0.17 - 0.23 mm (0.0067 - 0.0090 in.)  
Exhaust   0.27 - 0.33 mm (0.0106 - 0.0129 in.)  
Cylinder block 
Cylinder bore   92.00 - 92.03 mm (3.6220 - 3.6232 in.)  
Flatness of gasket surface   Less than 0.05 mm (0.0019 in.)
[Less than 0.02 mm (0.0008 in.)/150x150]
Piston 
Piston outer diameter   91.95 - 91.98 mm (3.6201 - 3.6213 in.)  
Piston to cylinder clearance   0.04 - 0.06 mm (0.0016 - 0.0024 in.)  
Ring groove width No. 1 ring groove 1.23 - 1.25 mm (0.0484 - 0.0492 in.)  
No. 2 ring groove 1.23 - 1.25 mm (0.0484 - 0.0492 in.)  
Oil ring groove 2.01 - 2.03 mm (0.0791 - 0.0799 in.)  
Piston ring 
Side clearance No. 1 ring 0.04 - 0.08 mm (0.0015 - 0.0031 in.) 0.1 mm (0.004 in.)
No. 2 ring 0.04 - 0.08 mm (0.0015 - 0.0031 in.) 0.1 mm (0.004 in.)
Oil ring 0.02 - 0.06 mm (0.0008 - 0.0024 in.) 0.2mm (0.008in.)
End gap No. 1 ring 0.17 - 0.32 mm (0.0067 - 0.0126 in.) 0.6 mm (0.0236 in.)
No. 2 ring 0.37 - 0.52 mm (0.0145 - 0.0204 in.) 0.7 mm (0.0275 in.)
Oil ring 0.20 - 0.40 mm (0.0078 - 0.0157 in.) 0.8 mm (0.0315 in.)
Piston pin 
Piston pin outer diameter 21.097 - 22.000 mm (0.8305 - 0.8661 in.)  
Piston pin hole inner diameter 22.004 - 22.010 mm (0.8662 - 0.8665 in.)  
Piston pin hole clearance 0.004 - 0.013 mm (0.00015 - 0.00051 in.)  
Connecting rod small end inner diameter 22.005 - 22.016 mm (0.8663 - 0.8667 in.)  
Connecting rod small end hole clearance 0.005 - 0.019 mm (0.00019 - 0.00074 in.)  
Connecting rod 
Connecting rod big end inner diameter 58.000 - 58.018 mm (2.2834 - 2.2842 in.)  
Connecting rod bearing oil clearance 0.028 - 0.046 mm (0.0011 - 0.0018 in.)  
Side clearance 0.1 - 0.25 mm (0.0039 - 0.0098 in.)  
Crankshaft 
Main journal outer diameter 68.942 - 68.960 mm (2.7142 - 2.7149 in.)  
Pin journal outer diameter 54.954 - 54.972 mm (2.1635 - 2.1642 in.)  
Main bearing oil clearance 0.023 - 0.041 mm (0.0009 - 0.0016 in.)  
End play 0.10 - 0.28 mm (0.0039 - 0.0110 in.)  
Oil pump
Regulating pressure Low pressure 2.0 bar  
High pressure 4.0 bar  
Engine oil 
Oil quantity Total 6.9 L (7.29 US qt, 6.07 Imp qt, 1.82 US.gal) Total engine oil
Oil pan 6.4 L (6.76 US qt, 5.63 Imp qt, 1.69 US.gal)  
Drain and refill 6.5 L (6.87 US qt, 5.72 Imp qt, 1.72 US.gal) Including oil filter
Oil grade Recommended ACEA A5 or above/5W-30  
Allowed
  • API SL or above
  • ILSAC GF-3 or above
  • ACEA A3 or above
  • For information on SAE viscosity grades based on ambient temperatures, refer to the SELECTION OF ENGINE OIL .
Use if recommended engine oil is not available
Oil pressure (at 1, 000 RPM) 130 kPa (1.32 kgf/cm2, 18.77 psi) [at 1000 RPM, 110°C (230°F)] Oil temperature (oil pan): 110±2°C (230±35.6°F)
Cooling system 
Cooling method Forced circulation with water pump  
Coolant quantity Approx 8.6 L (2.27 U.S.gal., 9.09 U.S.qt., 7.56 Imp.qt.)  
Thermostat Type Wax pellet type  
Opening temperature 100±2°C (212±3.6°F)  
Fully opened temperature 113°C (235.4°F)  
Full lift 8 mm (0.3150 in.) MIN  
Radiator cap Main valve opening pressure 93.16 - 122.58 kpa
(0.95 - 1.25 kg/cm2, 13.51 - 17.78 psi)
 
Vacuum valve opening pressure 0 - 6.86 kpa (0 - 0.07 kg/cm2, 0 - 0.99 psi)