Repair Procedures: Replacement

Loosen the wheel nuts slightly.
Raise the vehicle, and make sure it is securely supported.
Remove the front wheel and tire (A) from front hub.
Tightening torque:

88.3 - 107.9 N.m (9.0 - 11.0 kgf.m, 65.1 - 79.6 lb.ft)

Fig 1: Locating Front Wheel And Tire
Courtesy of KIA MOTORS AMERICA, INC.
CAUTION:
- Be careful not to damage to the hub bolts when removing the front wheel and tire (A).
Disconnect the stabilizer link (A) from the front strut assembly after loosening the nut.
Tightening torque:

98.1 - 117.7 N.m (10.0 - 12.0 kgf.m, 72.3 - 86.8 lb.ft)

Fig 2: Locating Stabilizer Link With Nut
Courtesy of KIA MOTORS AMERICA, INC.
Remove the tie rod end ball joint (A) from the knuckle by using the SST (09568-34000).
- Remove the split pin (B).
- Remove the castle nut (C).
- Use the SST (09568-34000).
Tightening torque:

23.5 - 33.3 N.m (2.4 - 3.4 kgf.m, 19.4 - 24.6 lb.ft)

Fig 3: Locating Tie Rod End Ball Joint, Split Pin And Castle Nut
Courtesy of KIA MOTORS AMERICA, INC.

Fig 4: Removing Tie Rod End Ball Joint From Knuckle By Using SST (09568-34000)
Courtesy of KIA MOTORS AMERICA, INC.
CAUTION:
- When using SST, be sure not to damage the dust cover of lower arm ball joint.
- Keep SST tied to the car because there is a risk of injury by dropping the SST during removing the lower arm ball joint.
- The peripheral parts may be damaged when removing the lower arm ball joint with a general tool such as lever, so be sure to use SST.
Remove the lower arm (A) from the knuckle by using the SST (09568-34000).
Tightening torque:

78.5 - 88.3 N.m (8.0 - 9.0 kgf.m, 57.9 - 65.1 lb.ft)

Fig 5: Locating Lower Arm With Nut
Courtesy of KIA MOTORS AMERICA, INC.

Fig 6: Removing Lower Arm From Knuckle By Using SST (09568-34000)
Courtesy of KIA MOTORS AMERICA, INC.
CAUTION:
- When using SST, be sure not to damage the dust cover of lower arm ball joint.
- Keep SST tied to the car because there is a risk of injury by dropping the SST during removing the lower arm ball joint.
- The peripheral parts may be damaged when removing the lower arm ball joint with a general tool such as lever, so be sure to use SST.
Loosen the bolt and then disconnect the universal joint assembly (A) from the pinion of the steering gear box.
Tightening torque:

32.4 - 37.3 N.m (3.3 - 3.8 kgf.m, 23.9 - 27.5 lb.ft)

Fig 7: Locating Universal Joint Assembly With Bolt
Courtesy of KIA MOTORS AMERICA, INC.
- Lock the steering wheel in the straight ahead position to prevent the damage of the clock spring inner cable when you handle the steering wheel.
- Must be replaced with new bolt when assembling.
  (SEAL-LOCK has been processed)
Loosen the bolt & nut and then separate the roll rod stopper (A).
Tightening torque:

107.9 - 127.5 N.m (11.0 - 13.0 kgf.m, 79.6 - 94.0 lb.ft)

Fig 8: Locating Roll Rod Stopper With Bolt And Nut
Courtesy of KIA MOTORS AMERICA, INC.
Disconnect the muffler rubber hanger (A).

Fig 9: Locating Muffler Rubber Hanger
Courtesy of KIA MOTORS AMERICA, INC.
Loosen the bolts & nuts and then remove the sub frame (A).
Tightening torque

Sub frame mounting bolts & nuts:

156.9 - 176.5 N.m (16.0 - 18.0 kgf.m, 115.7 - 130.2 lb.ft)

Sub frame stay mounting bolt

44.1 - 53.9 N.m (4.5 - 5.5 kgf.m, 32.5 - 39.8 lb.ft)

Fig 10: Locating Sub Frame With Bolts And Nuts
Courtesy of KIA MOTORS AMERICA, INC.
Remove the stabilizer (A) from the front sub frame by loosening the mounting bolts & nuts.
Tightening torque:

44.1 - 53.9 N.m (4.5 - 5.5 kgf.m, 32.5 - 39.8 lb.ft)

Fig 11: Locating Stabilizer With Mounting Bolts And Nuts (1 Of 2)
Courtesy of KIA MOTORS AMERICA, INC.

Fig 12: Locating Stabilizer With Mounting Bolts And Nuts (2 Of 2)
Courtesy of KIA MOTORS AMERICA, INC.
Loosen the nut and then remove the stabilizer link (A) from the stabilizer bar.
Tightening torque:

98.1 - 117.7 N.m (10.0 - 12.0 kgf.m, 72.3 - 86.8 lb.ft)

Fig 13: Locating Stabilizer Link With Nut
Courtesy of KIA MOTORS AMERICA, INC.
Installation is the reverse of removal.
Check the front alignment.
(Refer to Front Suspension System - "FRONT ALIGNMENT ")