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Repair Procedures: Removal

  1. Release the residual pressure in fuel line.

    (Refer to the Fuel Delivery System - Repair Procedures - "RELEASE RESIDUAL PRESSURE IN FUEL LINE ")

  2. Turn the ignition switch OFF and disconnect the negative (-) battery terminal.
  3. Remove the second row seat LH

    (Refer to Body - "REAR SEAT ASSEMBLY ")

  4. Open the floor mat (A).
    Fig 1: Locating Floor Mat
    G12264357Courtesy of KIA MOTORS AMERICA, INC.
  5. Remove the fuel pump service cover (A).
    Fig 2: Locating Fuel Pump Service Cover
    G12264358Courtesy of KIA MOTORS AMERICA, INC.
  6. Disconnect the fuel pump connector (A) and fuel tank pressure sensor (B).
    Fig 3: Locating Fuel Pump Connector & Fuel Tank Pressure Sensor
    G12264359Courtesy of KIA MOTORS AMERICA, INC.
  7. Lift the vehicle.
  8. Remove the under cover LH (A).
    Fig 4: Locating Under Cover LH
    G12264360Courtesy of KIA MOTORS AMERICA, INC.
  9. Disconnect the fuel feed tube quick-connector (A) and vapor tube quick-connector (B).
    Fig 5: Locating Fuel Feed Tube Quick-Connector & Vapor Tube Quick-Connector
    G12264361Courtesy of KIA MOTORS AMERICA, INC.
  10. Disconnect the fuel filler hose (A), ventilation hose (B) and canister close valve connector (C).
    Fig 6: Locating Fuel Filler Hose, Ventilation Hose & Canister Close Valve Connector
    G12264362Courtesy of KIA MOTORS AMERICA, INC.
  11. Support the fuel tank with jack (A).
    Fig 7: Locating Jack Under Fuel Tank
    G12264363Courtesy of KIA MOTORS AMERICA, INC.
  12. Remove the mounting bolts and fuel tank bands, and then remove the fuel tank (A).
    Fig 8: Locating Fuel Tank
    G12264364Courtesy of KIA MOTORS AMERICA, INC.