Repair Procedures: Replacement

Loosen the wheel nuts slightly.
Raise the vehicle, and make sure it is securely supported.
Loosen the bolt (A) and then disconnect the universal joint assembly from the pinion of the steering gear box.
Tightening torque:

32.4 ~ 37.3N.m (3.3 ~ 3.8kgf.m, 23.9 ~ 27.5lb-ft)

Fig 1: Locating Universal Joint Assembly Bolt
Courtesy of KIA MOTORS AMERICA, INC.
CAUTION:
- Do not use the bolt again.
Remove the front wheel and tire (A) from front hub.
Tightening torque:

88.2 ~ 107.8 N.m (9.0 ~ 11.0 kgf.m, 65.0 ~ 79.5 lb-ft)

Fig 2: Locating Front Wheel And Tire With Bolts
Courtesy of KIA MOTORS AMERICA, INC.
CAUTION:
- Be careful not to damage to the hub bolts when removing the front wheel and tire (A).
Remove the stabilizer link (A) loosening the nut.
Tightening torque:

98.1 ~ 117.7N.m(10.0 ~ 12.0kgf.m, 72.3~86.8lb-ft)

Fig 3: Locating Stabilizer Link And Nut (1 Of 2)
Courtesy of KIA MOTORS AMERICA, INC.

Fig 4: Locating Stabilizer Link And Nut (2 Of 2)
Courtesy of KIA MOTORS AMERICA, INC.
Remove the tie rod end ball joint (C) from the knuckle by using the SST (09568-34000).
1. Remove the split pin (A).
2. Remove the castle nut (B).
3. Use the SST (09568-34000).
Tightening torque:

23.5 ~ 33.3N.m (2.4 ~ 3.4kgf.m, 19.4 ~ 24.6lb-ft)

Fig 5: Locating Tie Rod End Ball Joint, Split Pin And Castle Nut
Courtesy of KIA MOTORS AMERICA, INC.

Fig 6: Removing Tie Rod End Ball Joint From Knuckle Using SST (09568-34000)
Courtesy of KIA MOTORS AMERICA, INC.
CAUTION:
- When using SST, be sure not to damage the dust cover of lower arm ball joint.
- Keep SST tied to the car because there is a risk of injury by dropping the SST during removing the lower arm ball joint.
- The peripheral parts may be damaged when removing the lower arm ball joint with a general tool such as lever, so be sure to use SST.
Loosen the bolt & nut and then remove the lower arm (A).
Tightening torque:

58.9 ~ 70.6 N.m (6.0 ~ 7.2 kgf.m, 43.4 ~ 52.1 lb-ft)

Fig 7: Locating Lower Arm With Bolt And Nut
Courtesy of KIA MOTORS AMERICA, INC.
Loosen the bolt and then separate the roll rod stopper (A).
Tightening torque:

107.9 ~127.5N.m(11.0 ~ 13.0kgf.m, 79.6 ~ 94.0lb-ft)

Fig 8: Locating Roll Rod Stopper With Bolt
Courtesy of KIA MOTORS AMERICA, INC.
Disconnect the muffler rubber hanger (A).

Fig 9: Locating Muffler Rubber Hanger
Courtesy of KIA MOTORS AMERICA, INC.
Loosen the bolts & nuts and then remove the sub frame (A).
Tightening torque

Sub frame mounting bolts & nuts:

156.9 ~ 176.5N.m(16.0 ~ 18.0kgf.m, 115.7 ~ 130.2lb-ft)

Fig 10: Locating Sub Frame With Bolts And Nuts
Courtesy of KIA MOTORS AMERICA, INC.
Remove the heat protector (A).
Tightening torque:

6.9 ~ 10.8N.m (0.7 ~ 1.1kgf.m, 5.1 ~ 7.9lb-ft)

Fig 11: Locating Heat Protector
Courtesy of KIA MOTORS AMERICA, INC.
Remove the stabilizer (A) from the front sub frame by loosening the mounting bolts & nuts.
Tightening torque:

44.1 ~ 53.9N.m(4.5 ~ 5.5kgf.m, 32.5 ~ 39.8lb-ft)

Fig 12: Locating Stabilizer
Courtesy of KIA MOTORS AMERICA, INC.
Remove the gear box (A) from the front sub frame by loosening the mounting bolts.
Tightening torque:

88.3 ~ 107.9N.m (9.0 ~ 11.0kgf.m, 43.4 ~ 57.9lb-ft)

Fig 13: Locating Gear Box With Mounting Bolts
Courtesy of KIA MOTORS AMERICA, INC.
Remove the front lower arm.
(Refer to Front Suspension System - "FRONT LOWER ARM ")
Installation is the reverse of removal.
Check the wheel Alignment.
(Refer to Tires/Wheels - "ALIGNMENT ")