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Repair Procedures: Installation

  1. Place the shift lever into the "N" position.
  2. Install the inhibitor switch (A) and then tighten the bolt (B).
    NOTE: Fasten the bolt loosely to adjust.
    Fig 1: Inhibitor Switch And Bolt
    G11941467Courtesy of KIA MOTORS AMERICA, INC.
  3. Install the manual control lever (B) and then tighten the nut (A).
    NOTE: Fasten the bolt loosely to adjust.
    Fig 2: Manual Control Lever And Nut
    G11941468Courtesy of KIA MOTORS AMERICA, INC.
  4. Align the hole (A) in the manual control lever with the "N" position hole (B) of the inhibitor switch and then insert the SST inhibitor switch guide pin (0K948-E40000).
    Fig 3: Inserting SST Inhibitor Switch Guide Pin (0K948-E40000)
    G11941469Courtesy of KIA MOTORS AMERICA, INC.
  5. Tighten the nut (A) and the bolt 2 ea. (B) with the specific torque.

    Tightening Torque: 

    1. 8.8 ~ 13.7 N.m (0.9 ~ 1.4 kgf.m, 6.5 ~ 10.1 lb-ft)
    2. 9.8 ~ 11.8 N.m (1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7 lb-ft)
    Fig 4: Inhibitor Switch Nut And Bolt
    G11941470Courtesy of KIA MOTORS AMERICA, INC.
  6. Remove the SST (0K948-E40000).
  7. Connect the inhibitor switch connector (A).
    Fig 5: Inhibitor Switch Connector
    G11941471Courtesy of KIA MOTORS AMERICA, INC.
  8. Install the shift cable and then tighten the nut (B).
    NOTE: Fasten the bolt loosely to adjust.
    Fig 6: Shift Cable And Nut
    G11941472Courtesy of KIA MOTORS AMERICA, INC.
  9. Push the shift cable adhere to the direction of the arrow and then tighten the nut.

    Tightening Torque: 

    8.8 ~ 13.7 N.m (0.9 ~ 1.4 kgf.m, 7.2 ~ 10.1 lb-ft)

    Fig 7: Pushing Shift Cable
    G11941473Courtesy of KIA MOTORS AMERICA, INC.
  10. Install the electric power control unit (EPCU).

    (Refer to Vehicle Control System - "ELECTRIC POWER CONTROL UNIT (EPCU) ")

  11. Install the on-board charger (OBC).

    (Refer to Battery Control System - " ON-BOARD CHARGER (OBC) ")

  12. Install the high voltage joint box.

    (Refer to EV Battery System - "HIGH VOLTAGE JOINT BOX ")

  13. Install the power electric cover.

    (Refer to Traction Motor System - "POWER ELECTRIC COVER ")

  14. Install the auxiliary 12V battery and auxiliary 12V battery tray.

    (Refer to Vehicle Control System - "AUXILIARY 12V BATTERY ")

  15. Install the high voltage.

    (Refer to Reduction Gear System. - "HIGH VOLTAGE SHUT-OFF PROCEDURES ")

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