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Repair Procedures: Removal

  1. Disconnect the battery negative (-) terminal.
  2. Remove the cooling fan.

    (Refer to Engine Mechanical System - "COOLING FAN ")

  3. Lift the vehicle.
  4. Remove the engine room RH side cover.

    (Refer to Engine Mechanical System - "ENGINE ROOM SIDE COVER ")

  5. To release the auto tension pulley (A), turn the drive belt tensioner counterclockwise.
    Fig 1: Locating Auto Tension Pulley
    G12273515Courtesy of KIA MOTORS AMERICA, INC.
  6. Remove the drive belt (A).
    Fig 2: Drive Belt Routing
    G12273516Courtesy of KIA MOTORS AMERICA, INC.
  7. Disconnect the alternator connector (A).
    Fig 3: Locating Alternator Connector
    G12273517Courtesy of KIA MOTORS AMERICA, INC.
  8. Disconnect the alternator cable (A) from the 'B' terminal.

    Alternator "B" terminal mounting nut:

    9.8 ~ 11.8 Nm (1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7 lb-ft)

    Fig 4: Locating Alternator Cable
    G12273518Courtesy of KIA MOTORS AMERICA, INC.
  9. Remove the alternator (B) after loosening the mounting bolts (A).

    Alternator mounting bolt:

    49.0 ~ 63.7 Nm (5.0 ~ 6.5 kgf.m, 36.2 ~ 47.0 lb-ft)

Fig 5: Locating Alternator & Mounting Bolts
G12273519Courtesy of KIA MOTORS AMERICA, INC.