Repair Procedures: Installation

WARNING: This page is about a different variant/trim than selected.

Install the timing chain.
Crankshaft sprocket → Intake CVVT sprocket → Exhaust CVVT sprocket

Install the timing chain with no slack between the crankshaft sprocket and the intake CVVT sprocket.

Courtesy of KIA MOTORS AMERICA, INC.

NOTE: The timing marks of each sprocket should be matched with timing marks (color link) of timing chain when installing the timing chain.
Install the timing chain cam guide (A).
Tightening torque:

9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb.ft)

Courtesy of KIA MOTORS AMERICA, INC.
Install the timing chain guide (A).
Tightening torque:

9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb.ft)

Courtesy of KIA MOTORS AMERICA, INC.
Install the timing chain tensioner arm (A).
Tightening torque:

9.8 - 11.8 N.m 1.0 - 1.2 kgf.m, 7.2 - 8.7 lb.ft)

Courtesy of KIA MOTORS AMERICA, INC.
Install the timing chain auto tensioner (A) and remove the stopper pin.
Tightening torque:

9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb.ft)

Courtesy of KIA MOTORS AMERICA, INC.
Install the timing chain cover & oil pump assembly.
(Refer to " TIMING CHAIN COVER & OIL PUMP ASSEMBLY ")
Install the cylinder head cover.
(Refer to " CYLINDER HEAD COVER ")
Add all the necessary fluids and check for leaks. Connect KDS. Check for codes, note, and clear. Recheck.
NOTE:
- Refill engine with engine oil.
- Clean battery posts and cable terminals and assemble (12 Volt only).
- Inspect for fuel leakage.
- After assembling the fuel line, switch on the ignition (without operating the starter) so that the fuel pump runs for approximately two seconds and fuel line pressurizes.
- Repeat this operation two to three times, then check for fuel leakage at any point in the fuel line.