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Home >> Kia >> 2020 >> Niro Plug-In Hybrid EX >> Repair and Diagnosis >> Transmission >> Transmission Control Systems >> Double Clutch Transmission Control System (PHEV) >> Shift Cable >> Repair Procedures >> Installation
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Repair Procedures: Installation

  1. Check that the shift lever is placed in the "N" position.
  2. Install the shift cable retainer (A) by tightening nuts (B).

    Tightening torque: 

    11.8 - 14.7 N.m (1.2 - 1.5 kgf.m, 8.7 - 10.8 lb.ft)

    G13349207Courtesy of KIA MOTORS AMERICA, INC.
  3. Install the shift cable.
    1. Install the cable socket (A).
    2. Install the shift cable to the lever pin and then insert the snap pin (A).
    G13349208Courtesy of KIA MOTORS AMERICA, INC.
    NOTE:
    • Install the shift cable after checking the direction of projection to prevent incorrect assembly.
      G13349209Courtesy of KIA MOTORS AMERICA, INC.
    • Mind the installation direction of snap pin and install the snap pin with the hook facing upward.
    G13349210Courtesy of KIA MOTORS AMERICA, INC.
  4. Install the floor console assembly.

    (Refer to Body - "FLOOR CONSOLE ASSEMBLY ")

  5. Install the knob (A) by pressing it in the direction of arrow after installing the boots to the console upper cover.
    G13349211Courtesy of KIA MOTORS AMERICA, INC.
  6. Tighten the nut (A) to the specified torque after removing free play by pushing the shift cable in the direction of the arrow.

    Tightening torque: 

    8.8 - 13.7 N.m (0.9 - 1.4 kgf.m, 6.5 - 10.1 lb.ft)

    G13349212Courtesy of KIA MOTORS AMERICA, INC.
    NOTE: The existing shift cable clip (A) must be replaced with new one. (Do not reuse it.)
    G13349213Courtesy of KIA MOTORS AMERICA, INC.
  7. Install the HPCU tray (A).

    Tightening torque: 

    (A) 21.6 - 23.5 N.m (2.2 - 2.4 kgf.m, 15.9 - 17.4 lb.ft)

  8. Install the wiring mounting clips (B) to HPCU tray and the tighten the nut (C).

    Tightening torque: 

    (C) 10.8 - 13.7 N.m (1.1 - 1.4 kgf.m, 8.0 - 10.1 lb.ft)

    G13349214Courtesy of KIA MOTORS AMERICA, INC.
  9. Install the TCM (A) and ECM (B).

    Tightening torque: 

    9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb.ft)

    G13349215Courtesy of KIA MOTORS AMERICA, INC.
  10. Connect the TCM connector (A) and ECM (B) connector.
    G13349216Courtesy of KIA MOTORS AMERICA, INC.
  11. Install the hybrid power control unit (HPCU) assembly.

    (Refer to Hybrid Control System - "HYBRID POWER CONTROL UNIT ")

  12. Refill the hybrid motor cooling system with coolant.

    (Refer to Hybrid Motor System - "COOLANT ")

  13. Connect the high voltage circuit.

    (Refer to Double Clutch Transmission System - "HIGH VOLTAGE SHUT-OFF PROCEDURES ")