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Repair Procedures: Replacement

WARNING: This page is about a different car, the 2022 Kia Seltos. However, it is still accessible from the selected car via links, so may be relevant.
  1. Recover the refrigerant with a recovery/recycling/charging station.
  2. Disconnect the negative (-) battery terminal.
  3. Remove the front bumper assembly.

    (Refer to Body - "FRONT BUMPER ASSEMBLY ")

  4. Disconnect the ambient temperature sensor (A).
    G13482201Courtesy of KIA MOTORS AMERICA, INC.
  5. Disconnect the front radar connector (A).
    G13482202Courtesy of KIA MOTORS AMERICA, INC.
  6. After loosening the mounting bolts, then remove the radiator upper mounting bracket (A).

    Tightening torque: 

    7.8 - 11.8 N.m (0.8 - 1.2 kgf.m, 5.8 - 8.7 lb.ft)

    G13482203Courtesy of KIA MOTORS AMERICA, INC.
  7. After loosening the mounting bolts, remove the side air guard (A).

    Tightening torque: 

    7.8 - 11.8 N.m (0.8 - 1.2 kgf.m, 5.8 - 8.7 lb.ft)

    G13482204Courtesy of KIA MOTORS AMERICA, INC.
  8. Loosen the mounting nuts and separate the discharge line (A) and liquid line (B).

    Tightening torque: 

    8.8 - 13.7 N.m (0.9 - 1.4 kgf.m, 6.5 - 10.1 lb.ft)

    G13482205Courtesy of KIA MOTORS AMERICA, INC.
  9. Remove the condenser (A) from radiator.
    G13482206Courtesy of KIA MOTORS AMERICA, INC.
  10. To install, reverse the removal procedure.
    NOTE:
    • If you're installing a new condenser, add refrigerant oil.
    • Replace the O-rings with new ones at each fitting, and apply a thin coat of refrigerant oil before installing them. Be sure to use the right O-rings for R-1234yf to avoid leakage.
    • Be careful not to damage the radiator and condenser fins when installing the condenser.
    • Charge the system, and test its performance.