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Home >> Kia >> 2021 >> K5 GT-Line, AWD >> Repair and Diagnosis >> Brakes >> Traction Control >> Electronic Stability Control (ESC) System >> Rear Wheel Speed Sensor >> Repair Procedures >> Replacement >> Rear Wheel Speed Sensor Cap
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Rear Wheel Speed Sensor Cap

  1. Remove the rear wheel hub bearing assembly.

    (Refer to " Removal  ") 

  2. Fix the rear hub bearing assembly (A) on the vise.
    G13835310Courtesy of KIA MOTORS AMERICA, INC.
    NOTE:
    • When placing on the vise, use a cloth not to be damaged the hub bearing assembly.
    • Be careful not to use excessive force on the vise may damage the hub bearing assembly.
  3. Check the direction of the sensor cap (A).
    G13835311Courtesy of KIA MOTORS AMERICA, INC.
    NOTE: Before removing the sensor cap, check the direction of the sensor cap connector.
    G13835312Courtesy of KIA MOTORS AMERICA, INC.
  4. Remove the sensor cap by hammering on a gap between sensor cap and hub bearing assembly using a scraper (A).
    G13835313Courtesy of KIA MOTORS AMERICA, INC.
    NOTE:
    • In order to widen the gap little by little, hammering around the bearing cap 10-20 times.
      G13835314Courtesy of KIA MOTORS AMERICA, INC.
    • When removing the sensor cap, remove it in a straight direction not to damage the tone wheel or encoder.
    G13835315Courtesy of KIA MOTORS AMERICA, INC.
    • Be careful not to damage the hub bearing assembly when using the hammer.
  5. Check for distortion of damage of the tone wheel or encoder (A).
    G13835316Courtesy of KIA MOTORS AMERICA, INC.
    NOTE:
    • Check if damaged the tone wheel or encoder after removing the sensor cap and replace the hub bearing if it was deformed.
    • If the tone wheel is deformed, it may trigger the MIL ON or other problems.
    G13835317Courtesy of KIA MOTORS AMERICA, INC.
  6. Position the sensor cap to the same direction of sensor cap connector (A) as you checked before removing.
    G13835318Courtesy of KIA MOTORS AMERICA, INC.
    NOTE: Before installing the sensor cap, do not let any foreign material and contaminant into the hub bearing assembly.
  7. Install the sensor cap (A) with the special service tool (09527-AL400).
    G13835319Courtesy of KIA MOTORS AMERICA, INC.
    NOTE:
    • Be careful not to tilt to one side when installing the sensor cap as it may damage the tone wheel or encoder.
    • When sensor cap installation, hammering it until the gap disappeared between the sensor cap and hub bearing assembly.
      G13835320Courtesy of KIA MOTORS AMERICA, INC.
    • Special Service Tools guide.
    SST No. SST Inner diameter Sensor cap outer diameter
    09527-2W110 Ø82.1 Ø81.2, Ø81.4
    09527-1S010 Ø58.9 Ø58.4
    09527-AL100 Ø60 Ø59.5
    09527-AL200 Ø65.9 Ø65.3
    09527-AL300 Ø67.4 Ø67.2
    09527-AL400 Ø73.2 Ø72.6
    09527-AL500 Ø87.2 Ø86.6
  8. Install the rear wheel hub bearing assembly.

    (Refer to " Installation  ")