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Shift Cable: Installation: Installation

WARNING:
  • When working on the high voltage system, the work should be performed by technicians who have completed the relevant training. A lack of understanding of the high voltage system can lead to serious accidents due to electric shock or short circuit.
  • When working on the high voltage system or related components, be sure to observe and be aware of the "HIGH VOLTAGE SYSTEM GENERAL SAFETY INFORMATION AND CAUTION ". If not, it may cause serious accidents due to electric shock or short circuit.
  • When working on high voltage system, make sure to check the PERSONAL PROTECTIVE EQUIPMENT (PPE) and HIGH VOLTAGE SHUT-OFF PROCEDURES .
  1. Insert N range fixing pin (A) after checking shift lever and the manual control lever are in the N range before installation.
    G15788267Courtesy of KIA MOTORS AMERICA, INC.
  2. Install the shift cable retainer (A).

    Tightening torque: 

    11.8 - 14.7 N.m (1.2 - 1.5 kgf.m, 8.7 - 10.8 lb.ft)

    G15788268Courtesy of KIA MOTORS AMERICA, INC.
  3. Install the shift cable (A) to the shift lever.
    G15788269Courtesy of KIA MOTORS AMERICA, INC.
    NOTE: Install the shift cable after checking the direction of tab (A) to prevent incorrect assembly.
    G15788270Courtesy of KIA MOTORS AMERICA, INC.
  4. Insert the snap pin (A).
    G15788271Courtesy of KIA MOTORS AMERICA, INC.
    NOTE: Mind the installation direction of snap pin and install the snap pin with the hook facing upward.
    G15788272Courtesy of KIA MOTORS AMERICA, INC.
  5. Install the shift cable (A) to the bracket (B).
    G15788273Courtesy of KIA MOTORS AMERICA, INC.
    NOTE: Replace the shift cable bracket clip (A) with a new one.
    G15788274Courtesy of KIA MOTORS AMERICA, INC.
  6. Align the hole in the manual control lever with the N position hole of the position sensor and then insert the SST (09480 - A3800).
    G15788275Courtesy of KIA MOTORS AMERICA, INC.
  7. Tighten the nut (A) to the specified torque after removing free play by pushing the shift cable in the direction of the arrow.

    Tightening torque: 

    9.8 - 13.7 N.m (1.0 - 1.4 kgf.m, 7.2 - 10.1 lb.ft)

    G15788276Courtesy of KIA MOTORS AMERICA, INC.
  8. Remove the SST (09480 - A3800).
    G15788277Courtesy of KIA MOTORS AMERICA, INC.
  9. Remove the N range fixing pin (A).
    G15788278Courtesy of KIA MOTORS AMERICA, INC.
  10. Install the air duct (A).
    G15788279Courtesy of KIA MOTORS AMERICA, INC.
  11. Install the crash pad and heater blower unit assembly.

    (Refer to Heating, Ventilation And Air Conditioning -  "HEATER UNIT and CRASH PAD (PHEV) ")

  12. Install the floor console assembly.

    (Refer to Body -  "FLOOR CONSOLE ASSEMBLY ")

  13. Install the hybrid power control unit (HPCU) assembly and tray.

    (Refer to Hybrid Control System -  "REMOVAL AND INSTALLATION ")

  14. Connect the high voltage circuit.
    1. Install the HPCU inverter power cable (A).

      Tightening torque: 

      9.8 - 10.8 N.m (1.0 - 1.1 kgf.m, 7.2 - 8.0 lb.ft)

      G15788280Courtesy of KIA MOTORS AMERICA, INC.
    2. Connect the high voltage service interlock connector (A).
      G15788281Courtesy of KIA MOTORS AMERICA, INC.
    3. Install the engine room junction box cover (A).
      G15788282Courtesy of KIA MOTORS AMERICA, INC.
    4. Install the auxiliary 12 V negative (-) battery terminal (A).

      Tightening torque: 

      7.8 - 9.8 N.m (0.8 - 1.0 kgf.m, 5.8 - 7.2 lb.ft)

      G15788283Courtesy of KIA MOTORS AMERICA, INC.
  15. Refill the hybrid cooling system with coolant and then perform the air bleeding using the KDS.

    (Refer to Hybrid Motor Cooling System -  "REFILLING ")

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