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Special Service Tool: Notes

Tool Name/Number Illustration Description
High voltage battery pack disassembly jig TMS-1907
G16896704Courtesy of KIA MOTORS AMERICA, INC.
Used for disassembling the high voltage Sub Battery Pack Assembly (Sub-BPA)
High voltage Battery Module Assembly (BMA) transport hanger
TKS - 2301
G16896705Courtesy of KIA MOTORS AMERICA, INC.
Used to transferring the high voltage Sub Battery Pack Assembly (Sub-BPA) and Battery Module Assembly (BMA)
High voltage battery pack surface pressure jig 09375 - GI800
G16896706Courtesy of KIA MOTORS AMERICA, INC.
Used for compressing the high voltage Sub Battery Pack Assembly (Sub-BPA)
High voltage battery pack guide
09375 - GI900
G16896707Courtesy of KIA MOTORS AMERICA, INC.
Used for seating the high voltage battery pack on the surface pressure jig
High voltage Battery System Assembly (BSA) transport hanger
09375 - K4100
G16896708Courtesy of KIA MOTORS AMERICA, INC.
Used for transporting the high voltage Battery System Assembly (BSA)
Application guide (3P24S) TKS - 2303
G16896709Courtesy of KIA MOTORS AMERICA, INC.
Used for applying the high voltage battery gap filler
Application guide (3P12S) TKS - 2304
G16896710Courtesy of KIA MOTORS AMERICA, INC.
Application guide (3P4S)
TKS - 2305
G16896711Courtesy of KIA MOTORS AMERICA, INC.
Application nozzle
0K375 - CV220
G16896712Courtesy of KIA MOTORS AMERICA, INC.
Application support
0K375 - CV230
G16896713Courtesy of KIA MOTORS AMERICA, INC.
Application dispenser gun
0K375 - CV300
G16896714Courtesy of KIA MOTORS AMERICA, INC.
Static mixer
09375 - GI230
G16896715Courtesy of KIA MOTORS AMERICA, INC.
 
TGF-NT300UL 350g cartridge
0K375 - AV200
G16896716Courtesy of KIA MOTORS AMERICA, INC.
Used for applying the high voltage battery gap filler (*Use 2EA for the Sub Battery Pack Assembly (Sub-BPA) #3P14S, #2P18S)
(*Use 1EA for the Battery Module Assembly (BMA) #3P4S)
TGF-NT300UL 530g cartridge
0K375 - AV300
(*Use 2EA for the Sub Battery Pack Assembly (Sub-BPA) #3P24S, #2P36S)
Coolant refiller & suction tool
0K253-J2300
G16896717Courtesy of KIA MOTORS AMERICA, INC.
Used for filling and draining coolant to the high voltage Battery System Assembly (BSA)
High voltage Battery System Assembly (BSA) guide pin 09375 - BF000
G16896718Courtesy of KIA MOTORS AMERICA, INC.
Used for seating the high voltage Battery System Assembly (BSA) on the vehicle

Information 

Refer to the contact information below for special tools (0K375 - CV220, CV230, CV300) for gap filler application.