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Overhaul (Throttle Lever Assembly)

  1. Remove two retaining clips from spherical bushing. See Fig 1 . Remove the countershaft assembly. If spherical bushing is worn, drill out two securing rivets using a 3/16" (4.7 mm) diameter drill. Split assembly and discard worn bushing.
  2. Grease new bushing with Admax L3 or Energrease LS3. Assemble bushing into housing. Assemble to throttle bracket using two 3/16" (4.7 mm) diameter domed head rivets. Examine bearing surface of countershaft assembly. See Fig 2 . If worn install new assembly, otherwise wind throttle return spring off levers. Wind NEW spring onto countershaft assembly, small hooked end of spring is wound on first.
  3. Grease shaft with Admax L3 or Energrease LS3. Install countershaft assembly to spherical bearing and secure with two clips. Examine throttle stop lever for wear and install a new lever if necessary.
Fig 1: Inspecting Spherical Bushing
G00066957Courtesy of LAND ROVER NORTH AMERICA, INC.
Fig 2: Removing Throttle Return Spring
G00066958Courtesy of LAND ROVER NORTH AMERICA, INC.