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Harness Repair Terminal Block C44R2 (LTB00648V3)

Publication date: 2016-02-17
Reference number: LTB00648V3
Supersedes refnos: LTB00648NAS1, LTB00648V2

HARNESS REPAIR TERMINAL BLOCK C44R2

HARNESS REPAIR TERMINAL BLOCK C44R2

TECHNICAL SERVICE BULLETIN

Reference Number(s): LTB00648v3, Date of Issue:  February 17, 2016
LAND ROVER: 2013 Range Rover (LG)
SECTION: 418-00
AFFECTED VEHICLES: Range Rover (LG) Model Year: 2013 VIN: 108006-127685
Superceded Bulletin(s): LTB00648v2/2015, Date of Issue:  November 11, 2015
NOTE: This bulletin supersedes TSB LTB00648v2/2015 dated 11 NOV 2015, which should either be destroyed or clearly marked to show it is no longer valid (e.g. with a line across the page). Only refer to the electronic version of this Technical Bulletin in TOPIx.

MARKETS

All

CONDITION SUMMARY

Situation:  A Customer may express a concern that one or more of the following may occur:

This version has been issued for a change to the SRO information. 

Cause:  A potential cause of the concern may be terminal block C44-R2.

Suggested Customer Concern Code - JV1. 

Action:  If during diagnosis of the concern terminal block C44-R2 is suspected to have poor continuity follow the service instruction outlined below otherwise continue with diagnosis with reference to Symptom Driven Diagnostics and TOPIx

PARTS

NOTE: Each of the part numbers below are supplied in packs containing ten or more pieces sufficient for several vehicles.
NOTE: Not all 4 terminals may require replacing. Only use the quantity of terminals required for the repair.
PARTS INFORMATION

418107 Splice joint connector Quantity: 4
41841145 Repair terminal Quantity: 4
418112 Identification sleeve Quantity: 4

TOOLS

Crimping pliers

418-116A

G10246130

Insulation stripper 418-117

G10246131

WARRANTY

NOTE: Repair procedures are under constant review, and therefore times are subject to change; those quoted here must be taken as guidance only. Always refer to TOPIx to obtain the latest repair time.
NOTE: DDW requires the use of causal part numbers. Labor only claims must show the causal part number with a quantity of zero.
DESCRIPTION SRO TIME (HOURS) CONDITION CODE CAUSAL PART
Tailgate Harness Repair 86.71.89.51  1.8 42 LR046858
NOTE: Normal Warranty procedures apply.

CONNECTOR TEST

  1. With the connector in a vertical position install a terminal from the terminal repair kit.
    G10246132
  2. Hold the terminal and support the weight of the connector and harness.
    • If the terminal holds in the connector the terminal is good.
    • If the terminal separates from the connector the terminal in the connector requires replacing.
G10246133

SERVICE INSTRUCTION

All vehicles 

CAUTION: Use a suitable trim tool to release the trim panels.
NOTE: Some variation in the illustrations may occur, but the essential information is always correct.
NOTE: Removal steps in this procedure may contain installation details.
NOTE: Some components shown removed for clarity.
  1. Remove the Sun Visor (see TOPIx Workshop Manual, section 501-05).
    NOTE: The procedure must be carried out on both sides.
  2. Remove the A-pillar trim panel (see TOPIx Workshop Manual, section 501-05).
    NOTE: The procedure must be carried out on both sides.
  3. Remove the B-pillar trim panel (see TOPIx Workshop Manual, section 501-05).
    NOTE: The procedure must be carried out on both sides.
  4. Remove the C-pillar trim panel (see TOPIx Workshop Manual, section 501-05).
    NOTE: The procedure must be carried out on both sides.
  5. Remove the D-pillar trim panel (see TOPIx Workshop Manual, section 501-05).
  6. Remove the overhead console (see TOPIx Workshop Manual, section 501-12).
    NOTE: Note the orientation of the seal prior to detaching.
  7. Reposition the tailgate seal.
    G10246134
    NOTE: The step must be carried out on both sides.
  8. Remove the roof handle and position the front door seal to one side.
    • Torque: 6 Nm
      G10246135
    NOTE: The step must be carried out on both sides.
  9. Remove the roof handle and position the rear door seal to one side.
    • Torque: 6 Nm
    G10246136
    NOTE: The step must be carried out on both sides.
  10. Remove the interior lamp cover.
    G10246137
    NOTE: The step must be carried out on both sides.
  11. Remove the interior lamp cover retaining bolt.
    • Torque: 6 Nm
      G10246138
    NOTE: The step must be carried out on both sides.
    NOTE: If equipped.
  12. Remove the roof air vents.
    G10246139
    NOTE: The step must be carried out on both sides.
    NOTE: If equipped.
  13. Remove the roof air vent fixings.
    • Torque: 6 Nm
      G10246140
    CAUTION: Take extra care not to damage the component.
    NOTE: The step must be carried out on both sides.
    NOTE: If equipped.
  14. Detatch the headliner retainers as illustrated.
    G10246141
    CAUTION: Take extra care not to damage the component.
    CAUTION: Using a suitable plastic trim tool, release the magnetic fixings.
    CAUTION: Make sure that there is at least 50mm clearance between the magnetic fixings and the headliner during the removal procedure. The fixings will engage if too close to each other.
  15. Remove the headliner retaining clips as shown.
    G10246142
  16. Remove the headliner retaining clips as illustrated.
    G10246143
    CAUTION: Take extra care not to damage the component.
  17. Lower the headliner.
    G10246144
  18. Disconnect the electrical connector C44R2 from C44R1.
    G10246145

    13MY vehicles 

  19. Remove the terminals in positions 10,17,18 and 21. Complete a check on the connector C44R1/2 as per the 'connector test'. If the connector fails the test continue to Step 20. If the connector passes the test complete a continuity test across the connector. If the joint has good continuity then continue with further diagnosis with reference to TOPIx and the JLR approved diagnostic tool.
    CAUTION: To reduce the chance of incorrect wiring of the harness wherever possible only repair one wire at a time.
  20. Carry out the wiring repair (see TOPIx Workshop Manual section 418-02). Remove any terminals found to be faulty by diagnosis and install a new terminal as required (41841145). Make sure a sufficient length of wire is left on the electrical harness so the new terminal can be installed correctly using the recommended splice connector (418107). Make sure the correct black identification sleeve (418112) is fitted to the new terminal.
    G10246146

    14MY vehicles 

  21. Remove the terminals in positions 9,10, 21 and 22. Complete a check on the connector C44R1/2 as per the 'connector test'. If the connector fails the test continue to Step  20. If the connector passes the test complete a continuity test across the connector. If the joint has good continuity then continue with further diagnosis with reference to TOPIx and the JLR approved diagnostic tool.
    CAUTION: To reduce the chance of incorrect wiring of the harness wherever possible only repair one wire at a time.
  22. Carry out the wiring repair (see TOPIx Workshop Manual section 418-02). Remove any terminals found to be faulty by diagnosis and install a new terminal as required (41841145). Make sure a sufficient length of wire is left on the electrical harness so the new terminal can be installed correctly using the recommended splice connector (418107). Make sure the correct black identification sleeve (418112) is fitted to the new terminal.
    G10246147

    All vehicles 

  23. Install connector C44-R2 and check for correct continuity across the connector before continuing.
  24. To install, reverse the removal procedure.
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