Automatic Transaxle Assembly: Installation

1. Install the torque converter clutch to the automatic transaxle.
2. Using vernier calipers and a straight edge, measure the dimension "A" between the transaxle fitting part of the engine and the converter fitting part of the drive plate (*1).
   Fig 1: Measuring Dimension "A" Between Transaxle Fitting Part Of Engine

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Using vernier calipers and a straight edge, measure the dimension "B" shown in the illustration and check that "B" is greater than "A" (measured in step (*1)).

   Standard: A + 1 mm (0.03937 in.) or more 

   NOTE: Remember to minus the thickness of the straight edge.

Fig 2: Measuring Dimension "B"

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

HINT:

(See INSTALLATION )

1. Install the automatic transaxle w/transfer with the 8 bolts to the engine.

   Torque 

   Bolt A: 64 N*m (650 kgf*cm, 47 ft.*lbf) 

   Bolt B: 46 N*m (470 kgf*cm, 34 ft.*lbf) 

   Bolt C: 37 N*m (377 kgf*cm, 27 ft.*lbf) 

2. Apply a few drops of adhesive to each of 2 threads on the tip of the 6 torque converter clutch mounting bolts.

   Adhesive: 

   Part No. 08833-00070, THREE BOND 1324 or equivalent 

   Fig 3: Installing Automatic Transaxle W/Transfer With Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Install the 6 torque converter clutch mounting bolts.

   Torque: 41 N*m (418 kgf*cm, 30 ft.*lbf) 

   NOTE: First install the green colored bolt, and then the remaining 5 bolts.
   Fig 4: Installing Torque Converter Clutch Mounting Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Install the flywheel housing under cover to the automatic transaxle with the 2 bolt.

   Torque: 7.8 N*m (80 kgf*cm, 69 in.*lbf) 

Fig 5: Installing Flywheel Housing Under Cover To Automatic Transaxle With Bolt

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the transfer stiffener plate RH with 5 bolts to the transfer and engine mounting bracket RR.

   Torque: 34 N*m (350 kgf*cm, 25 ft.*lbf) 

Fig 6: Installing Transfer Stiffener Plate RH With Bolts

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the engine mounting bracket front to the automatic transaxle with the 3 bolts.

   Torque: 64 N*m (653 kgf*cm, 47 ft.*lbf) 

1. Coat a new O-ring with ATF, and install it to the transmission oil filler tube sub-assembly.
   Fig 7: Installing Engine Mounting Bracket Front

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the transmission oil filler tube sub-assembly to the automatic transaxle with the bolt.

   Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf) 

3. Connect the 2 clamps to the oil filter tube.
4. Install the ATF level gauge.

1. Temporarily install the oil cooler outlet tube No. 1.
2. Temporarily install the oil cooler inlet tube No. 1.
   Fig 8: Installing Transmission Oil Filler Tube Sub-Assembly

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Install the oil cooler tube clamp and bolt.

   Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

   HINT:

   Install them so that the oil cooler tube cushion is positioned as shown in the illustration.

   Fig 9: Installing Oil Cooler Tube Clamp And Bolt

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Using SST and a wrench, tighten the oil cooler inlet tube No. 1.

   SST 09023-12701 

   Torque: 34 N*m (347 kgf*cm, 25 ft.*lbf) 

Fig 10: Tightening Oil Cooler Inlet Tube

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Using SST and a wrench, tighten the oil cooler outlet tube No. 1.

   SST 09023-12701 

   Torque: 34 N*m (347 kgf*cm, 25 ft.*lbf) 

1. Install the control cable bracket No. 1 with the 2 bolts.

   Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf) 

Fig 11: Installing Control Cable Bracket

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Connect the transmission wire connector.
2. Connect the park/neutral position switch connector.
3. Connect the 2 transmission revolution sensor connectors.

Fig 12: Connecting Transmission Revolution Sensor Connectors

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the starter assembly with the 2 bolts (1).

   Torque: 37 N*m (377 kgf*cm, 27 ft.*lbf) 

2. Connect the connector (2).
3. Connect the starter wire with the nut (3).

   Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf) 

Fig 13: Connecting Starter Wire With Nut

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Connect the wire harness with the bolt.

   Torque: 13 N*m (133 kgf*cm, 10 ft.*lbf) 

Fig 14: Connecting Wire Harness With Bolt

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the 4 clamps and 4 bolts.

   Torque: 8.4 N*m (86 kgf*cm, 74 in.*lbf) 

2. Connect the wire harnesses to the clamps.

Fig 15: Connecting Wire Harnesses To Clamps

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1. Install the transmission control cable bracket No. 2 with the bolt.

   Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf) 

Fig 16: Installing Transmission Control Cable Bracket
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

HINT:

(See INSTALLATION )

HINT:

(See INSTALLATION )

HINT:

(See INSTALLATION )

HINT:

(See PRECAUTION  )

HINT:

Some system need initialization when disconnecting the cable from the negative battery terminal (See PRECAUTION  ).