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Battery Plug: Installation

  1. INSTALL ELECTRIC VEHICLE BATTERY PLUG ASSEMBLY 
    NOTE: Wear insulating gloves and protective glasses.
    1. Install the EV battery plug with the 2 bolts and nut.

      Torque: Bolt 

      5.4 N*m (55 kgf*cm, 48 in.*lbf) 

      Nut 

      7.5 N*m (76 kgf*cm, 66 in.*lbf) 

      Fig 1: Locating Electric Vehicle Battery Plug Assembly
      G05202108Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Connect the 2 connectors and clamps.
      3. Fig 2: Locating Clamps And Connector
      G05202107Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL HV BATTERY 
    NOTE: Wear insulating gloves and protective glasses.
    1. Install the HV battery LH.
      1. Install the HV battery LH.
        NOTE: After installing the HV battery LH, pull the ropes for hanging toward the front of the vehicle to eliminate the slacks.
        Fig 3: Installing HV Battery LH
        G05202046Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      2. Connect the EV battery plug on the HV battery with a new nut.

        Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

        NOTE:
        • Be sure to engage the plastic cover securely.
        • Insulate the tool with insulating tape.
        • Do not use the universal joint.
        Fig 4: Connecting EV Battery Plug On HV Battery
        G05202047Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      3. Connect the main battery cable on the HV battery with a new nut.

        Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

        NOTE:
        • Be sure to engage the plastic cover securely.
        • Insulate the tool with insulating tape.
        • Do not use the universal joint.
        Fig 5: Connecting Main Battery Cable On HV Battery
        G05202048Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      4. Connect the wire harness clamp of the battery thermo sensor.
        Fig 6: Locating Wire Harness Clamp
        G05202000Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      5. Connect the battery room ventilation hose between the HV batteries LH and CTR.
        NOTE: Align the projections of the battery room ventilation hose and the rubber tube, and install the hose.
        Fig 7: Locating Battery Room Ventilation Hose
        G05279231Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL BATTERY SMART UNIT (See  INSTALLATION  ) 
  4. CHECK HIGH VOLTAGE CABLE CONNECTION (See  INSTALLATION  ) 
  5. INSTALL BATTERY COVER SUB-ASSEMBLY (See  INSTALLATION  ) 
  6. INSTALL HV BATTERY SERVICE HOLE COVER (See  INSTALLATION  ) 
  7. INSTALL BATTERY CARRIER DUCT (See  INSTALLATION  ) 
  8. INSTALL BATTERY CARRIER BRACKET (See  INSTALLATION  ) 
  9. INSTALL REAR CENTER SEAT INNER BELT  (See INSTALLATION )
  10. INSTALL FLOOR CARPET ASSEMBLY FRONT (See  INSTALLATION  ) 
  11. INSTALL AIR INTAKE COVER CENTER (See  INSTALLATION  ) 
  12. INSTALL AIR INTAKE COVER (See  INSTALLATION  ) 
  13. INSTALL REAR SEAT ASSEMBLY LH  (See INSTALLATION )
  14. INSTALL REAR SEAT TRACK BRACKET COVER 
  15. INSTALL REAR SEAT ASSEMBLY RH  (See INSTALLATION )
  16. INSTALL REAR SEAT TRACK BRACKET COVER 
  17. INSPECT SLIDE ADJUSTER LOCK SIMULTANEOUSLY  (See INSTALLATION )
  18. INSTALL SERVICE PLUG GRIP (See  INSTALLATION  ) 
  19. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
  20. PERFORM INITIALIZATION 

    Some systems need initialization when disconnecting the cable from the negative battery terminal. (See INITIALIZATION )

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