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Headlight Assembly: Reassembly

WARNING: This page is about a different car, the 2007 Lexus ES 350. However, it is still accessible from the selected car via links, so may be relevant.
  1. INSTALL HEADLIGHT CORD (for HID Headlight) 
    1. Install the headlight cord with the screw.
      Fig 1: Locating Headlight Cord Screw
      G05252391Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL HEADLIGHT SWIVEL MOTOR (for HID Headlight) 
    1. Install the headlight swivel motor with the 3 screws.
    2. Connect the connector.
    Fig 2: Identifying Headlight Swivel Motor Screws
    G05252390Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL HEADLIGHT GASKET (for HID Headlight) 
    1. Install a new headlight gasket.
      NOTE: After the headlight gasket is removed, be sure to replace it with a new one. Failure to do this may cause water ingress.
  4. INSTALL LIGHT CONTROL ECU SUB-ASSEMBLY (for HID Headlight) 
    1. Connect the connector.
      Fig 3: Locating Light Control ECU Sub-Assembly Connector
      G05252389Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the headlight control ECU sub-assembly with the 4 screws.
      Fig 4: Locating Light Control ECU Screws
      G05252388Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL HEADLIGHT PROTECTOR (for HID Headlight) 
    1. Install the headlight protector with the screw.
    Fig 5: Identifying Headlight Protector Screws
    G05252387Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. INSTALL HEADLIGHT LEVELING MOTOR BASE PACKING (for HID Headlight) 
    1. Install a new headlight leveling motor base packing.
      NOTE: After the headlight leveling motor base packing is removed, be sure to replace it with a new one. Failure to do this may cause water ingress.
  7. INSTALL HEADLIGHT LEVELING MOTOR (for HID Headlight) 
    1. Engage the tip of the headlight leveling motor with the reflector.
      Fig 6: Engaging Tip Of Headlight Leveling Motor With Reflector
      G05252402Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Turn the headlight leveling motor to install it.
      Fig 7: Installing Headlight Leveling Motor
      G05252403Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. INSTALL CLEARANCE LIGHT BULB 
    1. Install the clearance light bulb to the clearance light socket.
    2. Turn the clearance light bulb and clearance light socket in the direction indicated by the arrow and install them as a unit.
      Fig 8: Installing Clearance Light Bulb
      G05252404Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. INSTALL FRONT TURN SIGNAL LIGHT BULB 
    1. Install the front turn signal light bulb to the front turn signal light socket.
    2. Turn the front turn signal light bulb and front turn signal light socket in the direction indicated by the arrow and install them as a unit.
      Fig 9: Installing Front Turn Signal Light Bulb
      G05252405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. INSTALL DISCHARGE HEADLIGHT BULB (for HID Headlight) 
    1. Lock the set spring to install the discharge headlight bulb as shown in the illustration.
      Fig 10: Installing Discharge Headlight Bulb
      G05252406Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Turn the socket of the light control ECU sub-assembly in the direction indicated by the arrow to connect the socket.
      Fig 11: Turning Socket Of Light Control ECU Sub-Assembly
      G05252407Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. INSTALL HEADLIGHT SOCKET COVER (for HID Headlight) 
    1. Install the headlight socket cover as shown in the illustration.
      Fig 12: Installing Headlight Socket Cover
      G05252408Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. INSTALL NO. 1 HEADLIGHT BULB (for Halogen Headlight) 
    1. Lock the set spring to install the No. 1 headlight bulb as shown in the illustration.
      Fig 13: Installing No. 1 Headlight Bulb
      G05252409Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. INSTALL ADAPTER ASSEMBLY (for Halogen Headlight) 
    1. Install the adapter assembly as shown in the illustration.
      Fig 14: Installing Adapter Assembly
      G05252410Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. INSTALL NO. 2 HEADLIGHT BULB 
    1. Install the No. 2 headlight bulb as shown in the illustration.
      Fig 15: Installing No. 2 Headlight Bulb
      G05252411Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. INSTALL FRONT BUMPER SIDE SUPPORT 
    1. Install the front bumper side support with the 3 screws.
    Fig 16: Identifying Front Bumper Side Support Screws
    G05252376Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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