Differential System: Precaution
- Before disassembly, clean the outside of the differential assembly and remove any sand or mud to prevent it from entering the inside of the assembly during disassembly and installation.
- When removing a connected part made of light alloy such as a differential carrier cover, tap it off with a plastic hammer. Do not attempt to pry it off with a screwdriver.
- Always arrange disassembled parts in order and protect them from dust.
- Before installation, thoroughly clean and dry each part and then apply Toyota genuine differential gear oil LT 75W-85 GL-5 to them. Do not use alkaline cleaner for aluminum or rubber parts and ring gear set bolts. Also, do not clean rubber parts such as O-rings or oil seals with non-residue solvent.
- Coat sliding surfaces and rotating parts with Toyota genuine differential gear oil LT 75W-85 GL-5.
- When holding a part in a vise, be sure to place an aluminum sheet between the part and vise. Do not put the part directly in the vise.
- Do not damage the contact surfaces of the case. Such damage may cause oil leakage.
- Do not fill the differential with oil immediately after parts have been installed using sealant. Allow at least one hour for the sealant to dry before filling the differential.
- Damage to surfaces in contact with an oil seal, CD-ring or gasket may cause oil leakage.
- When press-fitting an oil seal, do not damage the oil seal lip or outside periphery.
- When replacing a bearing, replace the inner and outer races as a set.