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Lead Terminal Repair

Fig 1: Identifying Special Tool(s)
G03263820Courtesy of FORD MOTOR CO.
MATERIAL SPECIFICATION

Item Specification
Rear Window Defroster Repair D8AZ-19562-AA or equivalent ESB-M4J58-B
    NOTE: The rear window glass must be at room temperature at the time of the repair.
    Fig 2: Cleaning Bus Bar In Area To Be Serviced With Steel Wool
    G03263821Courtesy of FORD MOTOR CO.
  1. Clean the bus bar in the area to be serviced with steel wool (3.0 to 4.0 grade).
  2. NOTE: Allow 10 minutes of drying time between the coats.
    Fig 3: Applying Coats Of Rear Window Defroster
    G03263822Courtesy of FORD MOTOR CO.
  3. Apply 3 coats of rear window defroster repair.
  4. CAUTION: Do not overheat the rear window glass or damage to the rear window glass may occur.
    Fig 4: Identifying Bus Bar
    G03263823Courtesy of FORD MOTOR CO.
  5. Tin the bus bar repair area with solder.
  6. CAUTION: To prevent overheating the rear window glass, remove the soldering gun as soon as the solder flows.
    Fig 5: Identifying Special Tool And Solder Terminal To Bus Bar
    G03263824Courtesy of FORD MOTOR CO.
  7. Preheat the rear window glass in the area to be serviced using the special tool and solder the terminal to the bus bar.
  8. NOTE: Turn the heated rear window switch ON for 5 minutes prior to the final inspection of the repair.
  9. Apply rear window defroster repair to the repair area as needed.