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Engine Front Cover: Removal

WARNING: This page is about a different car, the 2004 Lincoln Town Car. However, it is still accessible from the selected car via links, so may be relevant.
  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING & HOISTING .
  2. Release the fuel system pressure. For additional information, refer to FUEL SYSTEM-GENERAL INFORMATION .
  3. Disconnect the battery ground cable. For additional information, refer to BATTERY, MOUNTING AND CABLES .
  4. Remove both valve covers. For additional information, refer to VALVE COVER RH  and VALVE COVER LH .
  5. Remove the coolant pump. For additional information, refer to ENGINE COOLING .
  6. Remove the bolts and position the power steering pump aside.
    Fig 1: Removing Power Steering Pump Bolts
    G03247946Courtesy of FORD MOTOR CO.
  7. Remove the oil pan drain plug and drain the engine oil.
    Fig 2: Removing Oil Pan Drain Plug
    G03247947Courtesy of FORD MOTOR CO.
  8. Remove the four bolts.
    Fig 3: Removing Front Oil Pan Bolts
    G03247948Courtesy of FORD MOTOR CO.
  9. Remove the crankshaft front oil seal. For additional information, refer to CRANKSHAFT FRONT SEAL .
  10. Remove the bolt and the belt idler pulley.
    Fig 4: Removing Belt Idler Pulley
    G03247949Courtesy of FORD MOTOR CO.
  11. Remove the bolts and the stud bolts in the sequence shown.
    Fig 5: Removing Engine Front Cover Bolts And Stud Bolts In Sequence
    G03247950Courtesy of FORD MOTOR CO.
  12. CAUTION: Do not use metal scrapers, wire brushes, power abrasive discs or other abrasive means to clean the sealing surface. These tools cause scratches and gouges that make leak paths. Use a plastic scraping tool to remove all traces of the gasket material.
    Fig 6: Removing Engine Front Cover
    G03247951Courtesy of FORD MOTOR CO.
  13. Remove the engine front cover from the front cover-to-cylinder block dowel.
    • Clean the gasket surfaces with a plastic scraping tool and metal surface cleaner.