Engine Mechanical: Mechanical: Engine: Installation: Engine

Fig 1: Identifying Special Tool(s)

Courtesy of FORD MOTOR CO.

MATERIALS

Item	Specification
SAE 5W-20 Premium Synthetic Blend Motor Oil XO-5W20-QSP or equivalent	WSS-M2C153-H

1. Using a suitable lifting crane, install the engine in the vehicle.
   Fig 2: Installing Engine In Vehicle

   Courtesy of FORD MOTOR CO.
NOTE: LH shown; RH similar.
Fig 3: Installing LH And RH Engine Mount Through-Bolts
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2. Install the LH and RH engine mount through-bolts.
NOTE: RH shown; LH similar.
Fig 4: Removing Engine Lifting Eyes
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3. Remove the engine lifting eyes.
NOTE: Install new O-ring seals lubricated in clean PAG oil.
Fig 5: Positioning A/C Compressor Manifold Assembly And Installing Bolt
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4. Position the A/C compressor manifold assembly and install the bolt.
5. Using the special tool, install a new O-ring seal on the power steering pressure (PSP) tube fitting.
   Fig 6: Installing New O-Ring Seal On Power Steering Pressure (PSP) Tube Fitting

   Courtesy of FORD MOTOR CO.
6. Connect the PSP tube to the rack and pinion connection.
   Fig 7: Connecting PSP Tube To Rack And Pinion Connection

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7. Install the PSP hose support bracket.
   Fig 8: Installing PSP Hose Support Bracket

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8. Connect the PSP switch electrical connector.
   Fig 9: Connecting PSP Switch Electrical Connector

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9. Connect the power steering reservoir hose to the power steering cooler.
   Fig 10: Connecting Power Steering Reservoir Hose To Power Steering Cooler

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10. Position the battery cable harness and install the pin-type retainers.
    Fig 11: Installing Pin-Type Retainers

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CAUTION: Do not connect the negative battery cable at this time.
11. Connect the positive battery cable to the battery.
12. Install the power distribution power supply electrical connector.
    Fig 12: Installing Power Distribution Power Supply Electrical Connector

    Courtesy of FORD MOTOR CO.
13. Install the power distribution box electrical connection cover.
    Fig 13: Installing Power Distribution Box Electrical Connection Cover

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14. Connect the two vacuum hoses.
    Fig 14: Connecting Two Vacuum Hoses

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15. Connect the fuel tube. For additional information, refer to FUEL SYSTEM .
16. Connect the brake booster hose to the intake manifold.
    Fig 15: Connecting Brake Booster Hose To Intake Manifold

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17. Position the vacuum harness and install it in the retainer.
    Fig 16: Positioning Vacuum Harness

    Courtesy of FORD MOTOR CO.
18. Install the two bolts and the exhaust gas recirculation (EGR) system module.
    Fig 17: Installing Two Bolts And Exhaust Gas Recirculation (EGR) System Module

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19. Connect the EGR system module tube nut to the EGR system module.
    Fig 18: Connecting EGR System Module Tube Nut To EGR System Module

    Courtesy of FORD MOTOR CO.
20. Connect the electrical connector and the vacuum hose to the EGR system module.
    Fig 19: Connecting Electrical Connector And Vacuum Hose To EGR System Module

    Courtesy of FORD MOTOR CO.
21. Position the ground strap and install the bolt.
    Fig 20: Positioning Ground Strap And Installing Bolt

    Courtesy of FORD MOTOR CO.
22. Install the wiring harness retaining clip and the wiring harness.
    Fig 21: Installing Wiring Harness Retaining Clip And Wiring Harness

    Courtesy of FORD MOTOR CO.
23. Install the engine wiring harness into the three retaining clips.
    Fig 22: Installing Engine Wiring Harness

    Courtesy of FORD MOTOR CO.
24. Connect the engine wiring harness and the electrical connector to the powertrain control module (PCM).
    Fig 23: Connecting Engine Wiring Harness

    Courtesy of FORD MOTOR CO.
25. Install the coolant hose to the intake manifold.
    Fig 24: Installing Coolant Hose To Intake Manifold

    Courtesy of FORD MOTOR CO.
26. Install the coolant hose into the retaining clips on the RH valve cover.
    Fig 25: Installing Coolant Hose Into Retaining Clips On RH Valve Cover

    Courtesy of FORD MOTOR CO.
27. Position the vacuum harness and install the two vacuum hoses.
    Fig 26: Installing Two Vacuum Hoses

    Courtesy of FORD MOTOR CO.
28. Install the two coolant hoses.
    Fig 27: Installing Two Coolant Hoses

    Courtesy of FORD MOTOR CO.
29. Position the accelerator bracket and cables and install the two bolts.
    Fig 28: Positioning Accelerator Bracket And Cables And Installing Two Bolts

    Courtesy of FORD MOTOR CO.
30. Install the speed control cable into the pin-type retainer.
    Fig 29: Installing Speed Control Cable Into Pin-Type Retainer

    Courtesy of FORD MOTOR CO.
31. Connect the accelerator cable, the speed control cable and the throttle return spring.
    Fig 30: Connecting Accelerator Cable

    Courtesy of FORD MOTOR CO.
32. Install the transmission. For additional information, refer to AUTOMATIC TRANSMISSION - 5R55S .
33. Install the cooling module. For additional information, refer to ENGINE COOLING .
34. Install the engine cooling fan. For additional information, refer to ENGINE COOLING .
35. Install the air cleaner assembly. For additional information, refer to INTAKE AIR, FUEL CHARGING, AND ENGINE ELECTRONICS .
36. Fill the engine with clean engine oil.
37. Connect the battery ground cable.
38. Fill and bleed the engine cooling system. For additional information, refer to ENGINE COOLING .
39. Charge the A/C system. For additional information, refer to CLIMATE CONTROL SYSTEM .
40. Install the hood. For additional information, refer to BODY SYSTEM - EXTERIOR .