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Heater Core - Bench Test

WARNING: This page is about a different car, the 2004 Mercury Monterey and 2004 Ford Freestar. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the heater core from the vehicle.
  2. Drain all of the coolant from the heater core.
  3. Connect the 101 mm (4 inch) test heater hoses with plug and adapter to the core tubes. Then connect the Pressure Test Kit to the adapter.
  4. Apply 138 kPa (20 psi) of air pressure to the heater core. Submerge the heater core in water.
  5. If a leak is observed, install a new heater core.
Fig 1: Pressure Testing Heater Core
G03245522Courtesy of FORD MOTOR CO.