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Combination Fluid Cooler: Installation

  1. Install the cooler.
    1. Position the cooler on the retainers.
    2. Install the 2 bolts.
      • Tighten to 10 Nm (89 lb-in).
        Fig 1: Locating Cooler Retainers And Bolts
        G04691729Courtesy of FORD MOTOR CO.
  2. Position new hose clamps on the 4 hoses.
  3. Remove the plugs from the 4 hoses and the cooler. Connect the 4 hoses to the cooler.
    Fig 2: Locating Plugs From Hoses And Cooler
    G04691730Courtesy of FORD MOTOR CO.
  4. Using the special tool, tighten the 4 hose clamps.
    Fig 3: Identifying Special Tool (205-3434) And Hose Clamps
    G04691731Courtesy of FORD MOTOR CO.
  5. Install the A/C condenser. For additional information, refer to CLIMATE CONTROL .
  6. Fill and leak check the power steering system. For additional information, refer to STEERING SYSTEM-GENERAL INFORMATION .
  7. Fill and leak check the cooling fan system. For additional information, refer to ENGINE COOLING .
  8. Fill the automatic transmission and leak check the cooling system. For additional information, refer to AUTOMATIC TRANSAXLE-TRANSMISSION - 5R55S .