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Transmission Fluid Cooler Tubes: Notes

SPECIAL TOOL(S)

G04691732Courtesy of FORD MOTOR CO.
Installer, Constant Velocity Joint Boot Clamp
205-343 (T95P-3514-A)
Fig 1: Transmission Fluid Cooler Tubes Replacement Components With Torque Specifications
G04691733Courtesy of FORD MOTOR CO.
NOTE: This procedure describes the removal and installation of all the transmission cooling system tubes and hoses. Only disconnect those that require removal from the vehicle.

Hose removal 

NOTE: Proceed to Disconnecting the tubes if only removing the transmission fluid cooler tubes from the vehicle.
  1. Remove the A/C condenser core. For additional information, refer to CLIMATE CONTROL .
  2. Disconnect the transmission fluid cooler hose from the cooler.
    1. Cut and discard the clamp.
    2. Disconnect the transmission fluid cooler hose from the cooler.
      Fig 2: Identifying Transmission Fluid Cooler Hose And Clamp
      G04691734Courtesy of FORD MOTOR CO.
  3. Disconnect the transmission fluid cooler hose from the transmission fluid cooler tube.
    1. Open and position the clamp aside.
    2. Disconnect the transmission fluid cooler hose from the transmission fluid cooler tube.
      • Proceed to HOSE INSTALLATION  if not removing the transmission fluid cooler tubes from the vehicle. Otherwise, proceed as follows.
        Fig 3: Identifying Transmission Fluid Cooler Hose And Clamp
        G04691735Courtesy of FORD MOTOR CO.
  4. Disconnecting the tubes 

  5. If not done previously, raise and support the vehicle. For additional information, refer to JACKING AND LIFTING .
  6. If not done previously, remove the LH splash shield pushpin.
    Fig 4: Locating LH Splash Shield Pushpin
    G04691736Courtesy of FORD MOTOR CO.
  7. If not done previously, remove the bolts and the LH splash shield.
    Fig 5: Identifying Bolts And LH Splash Shield
    G04691737Courtesy of FORD MOTOR CO.
  8. Disconnect the transmission fluid cooler tubes from the transmission.
    Fig 6: Locating Transmission Fluid Cooler Tubes
    G04691738Courtesy of FORD MOTOR CO.
  9. If not done previously, disconnect the transmission fluid cooler hoses from the transmission fluid cooler tubes.
    1. Open and position the clamps aside.
    2. Disconnect the transmission fluid cooler hoses from the transmission fluid cooler tubes.
      Fig 7: Locating Transmission Fluid Cooler Tubes And Clamps
      G04691739Courtesy of FORD MOTOR CO.
  10. Remove the nut, fluid cooler tube bracket and fluid cooler tubes.
    Fig 8: Locating Fluid Cooler Tube, Bracket And Nut
    G04691740Courtesy of FORD MOTOR CO.
  11. Routing bracket removal 

  12. Remove the fluid cooler tube routing bracket from the fluid cooler tubes.
    Fig 9: Locating Fluid Cooler Tube And Routing Bracket
    G04691741Courtesy of FORD MOTOR CO.