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Home >> Lincoln >> 2015 >> Navigator Base, RWD >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transmission - 6R80 >> Disassembly And Assembly Of Subassemblies >> Direct Clutch Assembly >> Disassembly
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Direct Clutch Assembly: Disassembly

  1. 1.

    Remove and discard the 2 scarf cut seals and the roller bearing.
GFD31119Courtesy of FORD MOTOR COMPANY

  1. 2.

    Remove the T5 thrust bearing.
GFD31120Courtesy of FORD MOTOR COMPANY

  1. 3.

    Remove the direct clutch snap ring.
GFD31121Courtesy of FORD MOTOR COMPANY

  1. 4.

    Remove the direct clutch steel and friction plates.
GFD31122Courtesy of FORD MOTOR COMPANY

  1. 5.

    Install the Clutch Spring Compressors onto the direct clutch assembly.
GFD31123Courtesy of FORD MOTOR COMPANY

  1. 6.

    Using the Clutch Spring Compressors, compress the direct clutch return spring and remove the direct clutch return spring retainer.
GFD31124Courtesy of FORD MOTOR COMPANY

  1. 7.

    Remove the balance piston.
GFD31125Courtesy of FORD MOTOR COMPANY

  1. 8.

    Remove the direct clutch return spring.
GFD31126Courtesy of FORD MOTOR COMPANY

  1. 9.

    Remove the direct clutch piston.
GFD31127Courtesy of FORD MOTOR COMPANY

  1. 10.

    Remove and discard the outer O-ring seal from the balance piston.
GFD31128Courtesy of FORD MOTOR COMPANY

  1. 11.

    Remove and discard the outer and inner O-ring seals from the apply piston.
GFD31129Courtesy of FORD MOTOR COMPANY

  1. 12.

    Inspect the components of the direct clutch for damage. If damage is indicated, install new components as necessary.
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