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Home >> Lincoln >> 2015 >> Navigator Base, RWD >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transmission - 6R80 >> Disassembly And Assembly Of Subassemblies >> Intermediate Clutch Assembly >> Disassembly
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Intermediate Clutch Assembly: Disassembly

NOTE: The intermediate clutch plate quantity is model dependent on engine size. Check the clutch plate quantity charts in specifications for the correct clutch plate quantity. Failure to install the correct clutch plate quantity will result in transmission failure.
NOTE: The intermediate clutch piston is model dependent on engine size due to the different quantity of intermediate clutch plates. If installing a new intermediate clutch piston, check to make sure the height of the new piston is the same as the original piston. Failure to install the correct piston will result in transmission failure.

  1. 1.

    Remove the T6 thrust bearing.
GFD31138Courtesy of FORD MOTOR COMPANY

  1. 2.

    Remove the intermediate clutch plate snap ring.
GFD31139Courtesy of FORD MOTOR COMPANY

  1. 3.

    Remove the intermediate clutch plates.
GFD31140Courtesy of FORD MOTOR COMPANY

  1. 4.

    Using the Clutch Spring Compressor, remove and discard the intermediate clutch return spring retainer.
GFD31141Courtesy of FORD MOTOR COMPANY

  1. 5.

    Remove the intermediate clutch return spring top plate.
GFD31142Courtesy of FORD MOTOR COMPANY

  1. 6.

    Remove the intermediate clutch return spring.
GFD31143Courtesy of FORD MOTOR COMPANY

  1. 7.

    Applying a slight amount of air to the port, remove the intermediate clutch piston.
GFD31144Courtesy of FORD MOTOR COMPANY

  1. 8.

    Remove and discard the inner and outer intermediate clutch piston O-ring seals.
GFD31145Courtesy of FORD MOTOR COMPANY
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