Disassembly And Assembly: Axle: Notes
WARNING: This page is about a different variant/trim than selected.
Special Tool(s)
| 2 Jaw Puller 205-D072 (D97L-4221-A) or equivalent | |
| Adapter for 205-S127 205-105 (T76P-4020-A3) | |
| Adapter for 205-S127 205-109 (T76P-4020-A9) | |
| Adapter for 205-S127 205-110 (T76P-4020-A10) | |
| Adapter for 205-S127 205-111 (T76P-4020-A11) | |
| Adapter for 205-S127 205-129 (T79P-4020-A18) | |
| Adapter for Differential Housing Spreader 205-368 (T96T-4000-A) | |
| Dial Indicator Gauge with Holding Fixture 100-002 (TOOL-4201-C) | |
| Gauge, Clutch Housing 308-021 (T75L-4201-A) | |
| Gauge Tube, Drive Pinion 205-336 (T93P-4020-A) | |
| Holding Fixture, Drive Pinion Flange 205-126 (T78P-4851-A) | |
| Holding Fixture, Transmission 307-003 (T57L-500-B) | |
| Installer, Differential Carrier Bearings 205-D044 (D81T-4221-A) or equivalent | |
| Installer, Differential Side Bearing 205-010 (T57L-4221-A2) | |
| Installer, Drive Pinion Bearing Cone 205-005 (T53T-4621-C) | |
| Installer, Drive Pinion Bearing Cup 205-024 (T67P-4616-A) | |
| Installer, Drive Pinion Flange 205-002 (TOOL-4858-E) | |
| Installer, Drive Pinion Oil Seal 205-208 (T83P-4676-A) | |
| Protector, Drive Pinion Thread 205-460 | |
| Remover, Bearing 205-055 (T71P-4621-B) | |
| Remover, Bearing Cup 308-047 (T77F-1102-A) | |
| Remover, Transmission Fluid Pump 307-397 | |
| Slide Hammer 100-001 (T50T-100-A) | |
| Spreader, Differential Carrier 205-001 (TOOL-4000-E) or equivalent | |
| Spreader, Differential Housing (Plate) 205-335 (T93P-4000-A) (RH) | |
| Step Plate 205-D061 (D83T-4205-C2) |
Material
| Item | Specification |
| Motorcraft ® High Contrast Hypoid Gear Marking Compound XG-14 | - |
| Motorcraft ® SAE 80W-90 Premium Rear Axle Lubricant (US); Motorcraft ® SAE 80W-90 Premium Axle Lubricant (Canada) XY-80W90-QL (US); CXY-80W90-1L (Canada) | WSP-M2C197-A |
| Motorcraft ® Premium Long-Life Grease XG-1-E1 | ESA-M1C75-B |
| Motorcraft ® Silicone Gasket and Sealant TA-30 | WSE-M4G323-A4 |
Front Axle Assembly - Disassembled View
| Item | Part Number | Description |
|---|---|---|
| 1 | 3C202 | Differential carrier assembly |
| 2 | 4338 | Axle housing vent |
| 3 | 4B422 | Circlips |
| 4 | 3N136 | Differential housing cover |
| 5 | 390919 | Differential housing cover bolt (10 required) |
| 6 | 3A380 | Intermediate shaft |
| 7 | 3B210 | Axle housing tube |
| 8 | 4B413 | Axle shaft bearing assembly (outer) |
| 9 | 4B416 | Axle shaft dust seal |
| 10 | 5638 | Front axle support mounting bushings (3 required) |
| 11 | N808703 | Axle housing tube bolt (4 required) |
| 12 | 4121 | Axle identification tag |
| 13 | 373098 | Fill plug |
| 14 | 4369 | O-ring |