Common Specifications & Procedures

CORSAIR COMMON SPECIFICATIONS & PROCEDURES

System		Specification/Procedure
Air Conditioning
Service		Specifications
Torque		Refer to appropriate procedure(s) in Removal And Installation .
Axle Nut/Hub Nut
	2.0L, 2.5L, AWD	Stage 1: 74 lb.ft (100 Nm) Stage 2: 60°
	2.3L	Stage 1: 76 lb.ft (103 Nm) Stage 2: 2.45°
Battery		Specifications
Brakes
Bleeding Sequence		Brake System Pressure Bleeding
Disc Brakes w/Torque
Front Disc		Refer to approriate component in Removal And Installation procedures.
Rear Disc		Refer to approriate component in Removal And Installation procedures
Charging
Generator w/Torque		For Removal and Installation Refer to Removal And Installation 2.0L/2.3L Generator Bolt: Torque: 18 lb.ft (25 Nm) Generator B+ Wire Nut: Torque: 155 lb.in (17.5 Nm)
Drive Belts
Adjustment		For Accessory Drive Belt adjustment, refer to: Accessory Drive Belt - 2.0L or Accessory Drive Belt - 2.3L
Belt Routing
	2.0L	Accessory Drive - Component Location
	2.3L	Accessory Drive - Component Location
Engine Cooling
General Service Specifications		Specifications (2.0L), Specifications (2.3L) or Specifications (2.5L)
Radiator Pressure Cap
	2.0L/2.3L/2.5L	120 kPa (17.4 psi) to 150 kPa (21.7 psi)
Thermostat R & I
	2.0L	Thermostat
	2.3L	Thermostat
	2.5L	Thermostat Housing
Water Pump R & I
	2.0L	Coolant Pump
	2.3L	Coolant Pump
	2.5L	Coolant Pump
Engine Mechanical
2.0L
Compression		Specifications
	Oil pressure @ 1, 500 rpm with engine oil temperature between 121.9 -175.9 °F (50 -80 °C)	27.6 -37.7 psi (190 -260 kPa)
Overhaul		Specifications
Torque		Refer to appropriate component procedure(s) in Removal And Installation
2.3L
Compression		Specifications
	Oil pressure (hot @ 2, 000 rpm)	29 -60 psi (200 -414 kPa)
	Overhaul	Specifications
	Torque	Refer to appropriate component procedure(s) in Removal And Installation
2.5L
	Compression	Specifications
	Oil pressure (hot @ 2, 000 rpm)	29 -60 psi (200 -414 kPa)
	Overhaul	Specifications
	Torque	Refer to appropriate component procedure(s) in Removal And Installation
Fluid Specifications		See FLUIDS under MAINTENANCE tab. From within Manager or Service Writer, click the "30/60/90 Interval" or "Maint." button.
Flywheel/Flex Plate Torque
2.0L		Refer to Flexplate for sequence. Stage 1: 37 lb.ft (50 Nm) Stage 2: 59 lb.ft (80 Nm) Stage 3: 83 lb.ft (112 Nm)
2.3L		Refer to Flexplate for sequence Stage 1: 37 Ft. Lbs. (50 N.m) Stage 2: 59 Ft. Lbs. (80 N.m) Stage 3: 83 Ft. Lbs. (112 N.m)
	2.5L	Refer to Flywheel for sequence Stage 1: 37 Ft. Lbs. (50 N.m) Stage 2: 59 Ft. Lbs. (80 N.m) Stage 3: 83 Ft. Lbs. (112 N.m)
Fuel System
Fuel Filter Location		Lifetime fuel filter (serviced as part of the Fuel Pump module).
Fuel Filter R & I		Fuel Pump And Sender Unit (2.0L), Fuel Pump And Sender Unit (2.3L) or Fuel Pump And Sender Unit (2.5L)
Pressure Release Procedure		Fuel System Pressure Release (2.0L), Fuel System Pressure Release (2.3L) or Fuel System Pressure Release (2.5L)
Pressure Specification		Specifications (2.0L), Specifications (2.3L) or Specifications (2.5L)
Fuel Pressure Test Procedure		Fuel System Pressure Check (2.0L), Fuel System Pressure Check (2.3L) or Fuel System Pressure Check (2.5L)
Ignition
Firing Order & Cylinder Identification		FIRING ORDER & CYLINDER IDENTIFICATION
Spark Plugs
2.0L
	Number	CYFS 12Y RT3
Gap		0.030 in (.75 mm)
Torque		106 lb.in (12 Nm)
2.3L
	Number	CYFS 12Y PCT
Gap		0.0295 in (.75 mm)
Torque		106 In. Lbs. (12 N.m)
2.5L
	Number	CYFS 12Y R
	Gap	0.051 in (1.3 mm)
	Torque	106 lb.in (12 Nm)
Starting
Starter w/Torque
	2.0L	35 lb.ft (47.5 Nm)
	2.3L	35 lb.ft (47.5 Nm)
Wheel Alignment
Adjustment Specifications		Specifications
Torque		Refer to the appropriate procedure in General Procedures
Wheel & Tire
Wheel Lug Nut Torque For Tightening Sequence Refer to Wheel And Tire		100 lb.ft (135 Nm)