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Common Specifications & Procedures

NAVIGATOR COMMON SPECIFICATIONS & PROCEDURES

System Specification/Procedure
Air Conditioning
Service Refer to Specifications
Torque Refer to the specific component in Removal And Installation
Axle Nut/Hub Nut
Torque 184 lb.ft (250 Nm)
Battery
Specifications
Brakes
Bleeding Sequence Brake System Pressure Bleeding .
Disc Brakes
Front w/Torque Refer to the specific component in Removal And Installation
Rear w/Torque Refer to the specific component in Removal And Installation .
Charging
Generator w/Torque
Generator Stud Nut 35 lb.ft (47 Nm)
Generator Bolt 35 lb.ft (47 Nm)
Generator Stud bolt 71 lb.in (8 Nm)
Drive Belts
Adjustment Accessory Drive Belt
Belt Routing Accessory Drive - Component Location
Engine Cooling
General Service Specifications Specifications
Radiator Cap Pressure 145 kPa (21 psi)
Thermostat R & I Refer to Thermostat and Thermostat Housing
Water Pump R & I Coolant Pump .
Engine Mechanical
Compression Specifications .
Oil pressure at 1, 500 rpm with engine at normal operating temperature (High mode) 30.0 psi (206.8 kPa)
Oil pressure at 1, 500 rpm with engine at normal operating temperature (Low mode) 20.0 psi (138 kPa)
Overhaul Specifications
Torque Refer to the specific component in Removal And Installation
Fluid Specifications See FLUIDS under MAINTENANCE tab. From within Manager or Service Writer, click the "30/60/90 Interval" or "Maint." button.
Flywheel/Flex Plate Torque
For tightening sequence refer to Flexplate
59 Ft. Lbs. (80 Nm)
Fuel System
Fuel Filter Location The fuel filter assembly is located between the fuel pump and injectors. This filter may be a lifetime fuel filter located in the fuel pump assembly or an external 3 port inline filter that allows clean fuel to return to the fuel tank. A new filter may be installed for the external filter.
Fuel Filter R & I Fuel Filter
Pressure Release Procedure Fuel System Pressure Release
Pressure Specification Engine running:
44 -73 psi (300 -500 kPa)
Fuel Pressure Test Procedure Fuel System Pressure Check
Ignition
Ignition Wires Engine has coil-on-plug ignition.
Firing Order & Cylinder Identification
Spark Plugs
Type DYFS-12Y-PT
Gap 0.030 in (.75 mm)
Torque 133 lb.in (15 Nm)
Starting
Starter w/Torque 35 lb.ft (48 Nm)
Wheel Alignment
Adjustment Specifications Refer to Specifications
Torque Refer to the appropriate procedure in General Procedures .
Wheel & Tire
Wheel Lug Nut Torque 150 Ft. Lbs. (204 N.m)