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Condenser Removal/Installation: Notes

WARNING: This page is about a different car, the 2005 Mazda MX-5 Miata. However, it is still accessible from the selected car via links, so may be relevant.
  1. Discharge the refrigerant from the system. (See REFRIGERANT CHARGING .)
  2. Disconnect the negative battery cable.
  3. Remove the cooling fan. (See RADIATOR REMOVAL/INSTALLATION [BP] .) (See RADIATOR REMOVAL/INSTALLATION [BP WITH TC] .)
  4. Remove the condenser fan. (See CONDENSER FAN REMOVAL/INSTALLATION .)
  5. Remove the radiator brackets.
    Fig 1: Removing Radiator Brackets
    G03638551Courtesy of MAZDA MOTORS CORP.
  6. Keep pushing the radiator fully backward to remove the condenser.
    CAUTION:
    • If moisture or foreign material enters the refrigeration cycle, cooling ability will be lowered and abnormal noise will occur. Always immediately plug all open fittings after removing any refrigeration cycle parts to keep moisture or foreign material out of the cycle.
    Fig 2: Identifying Radiator
    G03638552Courtesy of MAZDA MOTORS CORP.
  7. Remove the splash shield.
  8. Remove the condenser. Do not allow compressor oil to spill. (See CONDENSER INSTALLATION NOTE .)
    Fig 3: Removing Condenser - With Torque Specifications
    G03638553Courtesy of MAZDA MOTORS CORP.
  9. Install in the reverse order of removal.
  10. Perform the refrigerant system performance test.

    (See REFRIGERANT SYSTEM PERFORMANCE TEST .)