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Section 249 (Drive Shaft): HALFSHAFT: Disassembly

WARNING: This page is about a different car, the 2004 Mazda Tribute and 2003 Mazda Tribute. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the halfshaft. Refer to HALFSHAFT - FRONT  , page .
    Fig 1: Placing Halfshaft And Constant Velocity (CV) Joint In Vise
    G01900383Courtesy of MAZDA MOTORS CORP.
  2. Secure the halfshaft and constant velocity (CV) joint in a vise using protective jaw covers.
    Fig 2: Removing Inboard Halfshaft Boot Clamps
    G01900384Courtesy of MAZDA MOTORS CORP.
  3. Remove the inboard halfshaft boot clamps.
    Fig 3: Sliding Inboard Halfshaft Boot
    G01900385Courtesy of MAZDA MOTORS CORP.
  4. Slide the inboard halfshaft boot off the inboard CV joint housing.
    Fig 4: Removing Tripod Joint From Inboard CV Joint Housing
    G01900386Courtesy of MAZDA MOTORS CORP.
  5. Separate the tripod joint from the inboard CV joint housing.
    Fig 5: Identifying Tripod Joint And Halfshaft Mark Position
    G01900387Courtesy of MAZDA MOTORS CORP.
  6. If reinstalling the original tripod joint, mark the tripod joint and the halfshaft to make sure of correct installation.
    Fig 6: Removing Snap Ring
    G01900388Courtesy of MAZDA MOTORS CORP.
  7. Remove the snap ring.
    Fig 7: Removing Tripod Joint
    G01900389Courtesy of MAZDA MOTORS CORP.
  8. Remove the tripod joint.
    Fig 8: Removing Snap Ring
    G01900390Courtesy of MAZDA MOTORS CORP.
  9. Remove the snap ring.
    Fig 9: Removing Inboard Halfshaft Boot From Halfshaft
    G01900391Courtesy of MAZDA MOTORS CORP.
  10. Remove the inboard halfshaft boot from the halfshaft.
    Fig 10: Removing Two Outboard Halfshaft Boot Clamps
    G01900392Courtesy of MAZDA MOTORS CORP.
  11. Remove the two outboard halfshaft boot clamps.
    Fig 11: Sliding Outboard Halfshaft Joint Boot Back Out Of Way Exposing Outboard CV Joint
    G01900393Courtesy of MAZDA MOTORS CORP.
  12. Slide the outboard halfshaft joint boot back out of the way exposing the outboard CV joint.
    Fig 12: Identifying Outboard CV Joint And Halfshaft Mark Position
    G01900394Courtesy of MAZDA MOTORS CORP.
  13. If reinstalling the original outboard CV joint, mark the outboard CV joint and halfshaft to make sure of correct installation.
    Fig 13: Removing Outboard CV Joint
    G01900395Courtesy of MAZDA MOTORS CORP.
  14. Use a soft-face hammer to separate the outboard CV joint by gently tapping it off the halfshaft.
    Fig 14: Separating Outboard CV Joint By Gently Tapping It Off Halfshaft Using Soft-Face Hammer
    G01900396Courtesy of MAZDA MOTORS CORP.
  15. Remove the halfshaft bearing retainer circlip and discard.
    Fig 15: Removing Halfshaft Bearing Retainer Circlip
    G01900397Courtesy of MAZDA MOTORS CORP.
  16. Slide the outboard halfshaft boot off of the halfshaft.