Reusing Windshield

WARNING: This page is about a different car, the 2007 Mazda MX-5 Miata. However, it is still accessible from the selected car via links, so may be relevant.

WARNING:

Using the SST (piano wire) with bare hands can cause injury. Always wear gloves when using the SST (piano wire).

NOTE:

Before removing the windshield from the body, mark the position of the windshield by affixing tape to the windshield and body panel.

Avoiding the pin on the inside of the vehicle, insert the SST (piano wire) which has been cut to sufficient length.

Fig 1: Identifying Pin Position
Courtesy of MAZDA MOTORS CORP.
Wind each end of the SST (piano wire) around a bar.
NOTE:
- Use a long sawing action to spread the work over the whole length of the SST (piano wire) to prevent it from breaking due to localized heating.
Fig 2: Identifying SST
Courtesy of MAZDA MOTORS CORP.
Secure one end of the SST (piano wire), and while pulling the other end, cut the sealant around the windshield.
Pinch the pin from the inside of the vehicle and detach it.
Remove the windshield.
If the pin is damaged, remove the pin.

NOTE:

Before removing the pin from the windshield glass, place an alignment mark on the windshield.

Fig 3: Cutting Sealant Around Window Glass

Courtesy of MAZDA MOTORS CORP.