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Reusing Windshield

NOTE:
  • Before removing the windshield from the body, mark the position of the windshield by affixing tape to the windshield and body panel. 
  1. Make a hole through the sealant from the inside of the vehicle using an awl, avoiding the pins.
    Fig 1: Identifying Pin
    G04564230Courtesy of MAZDA MOTORS CORP.
  2. Pass the SST  (piano wire), cut to sufficient length, through the hole.
    WARNING:
    • Using the SST (piano wire) with bare hands can cause injury. Always wear gloves when using the SST (piano wire). 
    Fig 2: Identifying SST (Piano Wire) Cutting Sealant
    G04564231Courtesy of MAZDA MOTORS CORP.
  3. Wind each end of the SST  (piano wire) around a bar.
    NOTE:
    • Use a long sawing action to spread the work over the whole length of the SST (piano wire) to prevent it from breaking due to localized heating. 
  4. Fix one end of the SST  (piano wire), and while pulling the other end, cut the sealant around the windshield.
    NOTE:
    • As the upper part of the pin adheres to the sealant, cut it using the  SST  (piano wire). 
      Fig 3: Cutting Sealant Around Window Glass
      G04315067Courtesy of MAZDA MOTORS CORP.
  5. Cut the pins out.
    Fig 4: Removing Pins From Windshield
    G04564233Courtesy of MAZDA MOTORS CORP.
  6. Remove the windshield.
  7. Mark the seating positions of the pins and remove the pins from the windshield.
  8. Remove the windshield molding from the windshield.