Common Specifications & Procedures
MAZDA6 COMMON SPECIFICATIONS & PROCEDURES
| System | Specification/Procedure | ||
|---|---|---|---|
| Air Conditioning | |||
| Service | HVAC TECHNICAL DATA | ||
| Torque | See Torque Specifications in Text and applicable graphics in BASIC SYSTEM article. | ||
| Axle Nut/Hub Nut (Front) | 174-202 Ft. Lbs. (235-274 N.m) | ||
| Battery | BATTERY INSPECTION [MZR 2.5] or BATTERY INSPECTION [MZI 3.7 V6] | ||
| Brakes | |||
| Bleeding Sequence | RR, LR, RF, LF BRAKE FLUID AIR BLEEDING |
||
| Disc Brakes | |||
| Service Specifications | BRAKES TECHNICAL DATA | ||
| Torque | |||
| Front | See Torque Specifications in Text and applicable graphics in FRONT BRAKE (DISC) REMOVAL/INSTALLATION . | ||
| Rear | See Torque Specifications in Text and applicable graphics in REAR BRAKE (DISC) REMOVAL/INSTALLATION . | ||
| Charging | |||
| Generator | GENERATOR INSPECTION [MZR 2.5] or GENERATOR INSPECTION [MZI 3.7 V6] | ||
| Torque | See Torque Specifications in Text and applicable graphics in CHARGING SYSTEM - [MZR 2.5] or CHARGING SYSTEM - [MZI 3.7 V6] articles. | ||
| Drive Belts | |||
| Adjustment | |||
| 2.5L 4-Cyl. (L5) | DRIVE BELT REMOVAL/INSTALLATION [MZR 2.5] | ||
| 3.7L V6 (MZI-3.7) | DRIVE BELT REMOVAL/INSTALLATION [MZI 3.7 V6] | ||
| Belt Routing | |||
| 2.5L 4-Cyl. (L5) | See appropriate graphic under DRIVE BELT REMOVAL/INSTALLATION [MZR 2.5] . | ||
| 3.7L V6 (MZI-3.7) | See appropriate graphic under DRIVE BELT REMOVAL/INSTALLATION [MZI 3.7 V6] . | ||
| Engine Cooling | |||
| General Service Specifications | ENGINE TECHNICAL DATA [MZR 2.5] or ENGINE TECHNICAL DATA [MZI 3.7 V6] | ||
| Radiator Cap Pressure | |||
| 2.5L 4-Cyl. (L5) | 16-20 psi | ||
| 3.7L V6 (MZI-3.7) | 14-18 psi | ||
| Thermostat R & I | |||
| 2.5L 4-Cyl. (L5) | THERMOSTAT REMOVAL/INSTALLATION [MZR 2.5] | ||
| 3.7L V6 (MZI-3.7) | THERMOSTAT REMOVAL/INSTALLATION [MZI 3.7 V6] | ||
| Water Pump R & I | |||
| 2.5L 4-Cyl. (L5) | WATER PUMP REMOVAL/INSTALLATION [MZR 2.5] | ||
| 3.7L V6 (MZI-3.7) | WATER PUMP REMOVAL/INSTALLATION [MZI 3.7 V6] | ||
| Engine Mechanical | |||
| 2.5L 4-Cyl. (L5) | |||
| Compression | COMPRESSION INSPECTION [MZR 2.5] | ||
| Oil Pressure | 57.3-94.1 psi (395-649 kPa; 4.03-6.61 kg/cm2 ) at 3,000 RPM | ||
| Overhaul | TECHNICAL DATA - [MZR 2.5] | ||
| Torque | See Torque Specifications in Text and applicable graphics in MECHANICAL - [MZR 2.5] article. | ||
| 3.7L V6 (MZI-3.7) | |||
| Compression | COMPRESSION INSPECTION [MZI 3.7 V6] | ||
| Oil pressure | 45-90 psi (310-621 kPa; 3.17-6.33 kg/cm2 ) at 2,000 RPM | ||
| Overhaul | TECHNICAL DATA - [MZI 3.7 V6] | ||
| Torque | See Torque Specifications in Text and applicable graphics in MECHANICAL - [MZI 3.7 V6]
article. |
||
| Fluid Specifications | See FLUIDS under MAINTENANCE tab. From within Manager or Service Writer, click the "30/60/90 Interval" or "Maint." button. | ||
| Flywheel/Flex Plate/Drive Plate Torque | |||
| 2.5L 4-Cyl. (L5) | 80-85 Ft. Lbs. (108-116 N.m) | ||
| 3.7L V6 (MZI-3.7) | 53.9-64.1 Ft. Lbs. (73-87 N.m) | ||
| Fuel System | |||
| Pressure Specification | |||
| 2.5L 4-Cyl. (L5) | 63-73 psi (430-510 kPa; 4.4-5.2 kg/cm | ||
| 3.7L V6 (MZI-3.7) | 55-65 psi (375-450 kPa; 3.9-4.5 kg/cm | ||
| Fuel Pressure Test Procedure | For 2.5L 4-Cyl. (L5), see FUEL LINE PRESSURE INSPECTOR [MZR 2.5]
. For 3.7L V6 (MZI-3.7), see FUEL LINE PRESSURE INSPECTION [MZI 3.7 V6] . |
||
| Fuel Filter Location and R & I | Fuel filter is an integral attachment of Fuel Pump Unit assembly. see FUEL PUMP UNIT REMOVAL/INSTALLATION [MZR 2.5] or FUEL PUMP UNIT REMOVAL/INSTALLATION [MZI 3.7 V6] . | ||
| Ignition | |||
| Firing Order & Cylinder Identification | FIRING ORDER & CYLINDER IDENTIFICATION | ||
| Ignition Wires (Resistance) | The 2.5L and 3.7L engines are equipped with coil-on-plug ignition. | ||
| Ignition Wires (Routing) | The 2.5L and 3.7L engines are equipped with coil-on-plug ignition. | ||
| Spark Plug | |||
| 2.5L 4-Cyl. (L5) (LFG1 18 110 (ILTR5A-13G), L3Y2 18 110) | |||
| Gap | Standard: 0.0493-0.0570 in. (1.25-1.45 mm) New spark plug: 0.0493-0.0531 in. (1.25-1.35 mm) |
||
| Torque | 89-123 In. Lbs. (10-14 N.m) | ||
| 3.7L V6 (MZI-3.7) (Motorcraft (AYFS 22FM) | |||
| Gap | 0.051-0.057 in. (1.29-1.45 mm) | ||
| Torque | 80-177 In. Lbs. (9-20 N.m) | ||
| Starting | |||
| Starter | |||
| 2.5L | STARTER INSPECTION [MZR 2.5] | ||
| 3.7L | STARTER INSPECTION [MZI 3.7 V6] | ||
| Torque | |||
| 2.5L | See Torque Specifications in Text and applicable graphics in STARTING SYSTEM - [MZR 2.5] article. | ||
| 3.7L | See Torque Specifications in Text and applicable graphics in STARTING SYSTEM - [MZI 3.7 V6] article. | ||
| Wheel Alignment | |||
| Adjustment Specifications | |||
| Front | FRONT WHEEL ALIGNMENT | ||
| Rear | REAR WHEEL ALIGNMENT | ||
| Torque | See Torque Specifications in Text and applicable graphics in WHEEL ALIGNMENT article. | ||
| Wheel & Tire | |||
| Wheel Lug Nut Torque | 65-87 Ft. Lbs. (88-118 N.m) | ||