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DTC P0116

DTC P0116 ECT sensor circuit range/performance problem
DETECTION CONDITION 
  • The PCM monitors the maximum value and minimum value of engine coolant temperature when the engine is started and 5 min have been passed after leaving the vehicle 6 h or more.  If difference between maximum and minimum values of engine coolant temperature is below 5.6°C {42.1°F}  the PCM determines that there is an ECT circuit range/performance problem.

Diagnostic support note 
  • This is a continuous monitor, (engine cooling system)
  • The MIL illuminates if the PCM detects the above malfunction condition in two consecutive drive cycles or in one drive cycle while the DTC for the same malfunction has been stored in the PCM.
  • PENDING CODE is available if the PCM detects the above malfunction condition during the first drive cycle.
  • FREEZE FRAME DATA (Mode 2/Mode 12) is available.
  • The DTC is stored in the PCM memory.
POSSIBLE CAUSE 
  • ECT connector or terminals malfunction
  • PCM connector or terminals malfunction
  • ECT sensor malfunction
  • Coolant thermostat malfunction
  • PCM malfunction
DIAGNOSTIC PROCEDURE

STEP INSPECTION ACTION
1 IDENTIFY TRIGGER DTC FOR FREEZE FRAME DATA (MODE 2) 
  • Is the DTC P0116 on FREEZE FRAME DATA (Mode 2)?
Yes Go to the next step.
No Go to the troubleshooting procedure for DTC on FREEZE FRAME DATA (Mode 2).
(See DTC TABLE ).
2 VERIFY FREEZE FRAME DATA (MODE 12) AND DIAGNOSTIC MONITORING TEST RESULTS HAVE BEEN RECORDED 
  • Have the FREEZE FRAME DATA (Mode 12) and DIAGNOSTIC MONITORING TEST RESULTS (engine cooling system related) been recorded?
Yes Go to the next step.
No Record the FREEZE FRAME DATA (Mode 12) and DIAGNOSTIC MONITORING TEST RESULTS on the repair order, then go to the next step.
3 VERIFY RELATED REPAIR INFORMATION AVAILABILITY 
  • Verify related Service Bulletins and/or on-tine repair information availability.
  • Is any related repair information available?
Yes Perform repair or diagnosis according to the available repair information.
  • If the vehicle is not repaired, go to the next step.
No Go to the next step.
4 INSPECT ECT SENSOR CONNECTOR FOR POOR CONNECTION 
  • Turn the ignition switch off.
  • Disconnect ECT sensor connector.
  • Inspect for poor connection (such as damaged/pulled-out pins, corrosion).
  • Is there any malfunction?
Yes Repair or replace the connector and/or terminals, then go to Step 8.
No Go to the next step.
5 INSPECT PCM CONNECTOR FOR POOR CONNECTION 
  • Turn the ignition switch off.
  • Disconnect the PCM connector.
  • Inspect for poor connection (such as damaged/pulled-out pins, corrosion).
  • Is there any malfunction?
Yes Repair or replace the connector and/or terminals, then go to Step 8.
No Go to the next step.
6 INSPECT ECT SENSOR 
Yes Replace the ECT sensor, then go to Step 8.
(See ENGINE COOLANT TEMPERATURE (ECT) SENSOR REMOVAL/INSTALLATION ).
No Go to the next step.
7 COMPARE ECT PID VALUE 
  • Prepare a new ECT sensor.
  • Clear the DTC from the PCM memory using the M-MDS.

    (See AFTER REPAIR PROCEDURE ).

  • Connect the ECT sensor connector to the new ECT sensor without installing to the engine.
  • Turn the ignition switch to the ON position and record the ECT PID value.
  • Replace the malfunction ECT sensor with new one.
  • Start the engine and wait for 5 min.
  • Record the ECT PID value.
  • Is the difference between ECT PID values more than 5.6°C {42.1°F}? 
Yes Go to the next step.
No Inspect the thermostat.
  • If the thermostat is normal, go to the next step.
  • If the thermostat is not normal, replace the thermostat, then go to the next step.

    (See THERMOSTAT REMOVAL/INSTALLATION ).

8 VERIFY TROUBLESHOOTING OF DTC P0116 COMPLETED 
  • Make sure to reconnect all disconnected connectors.
  • Clear the DTC from the PCM memory using the M-MDS.

    (See AFTER REPAIR PROCEDURE ).

  • Start the engine and warm it up completely.
  • Perform the Pending Trouble Code Access Procedure.

    (See ON-BOARD DIAGNOSTIC TEST ).

  • Is the PENDING CODE for this DTC present?
Yes Replace the PCM, then go to the next step.
(See PCM REMOVAL/INSTALLATION ).
No Go to the next step.
9 VERIFY AFTER REPAIR PROCEDURE 
Yes Go to the applicable DTC inspection.
(See DTC TABLE ).
No DTC troubleshooting completed.