Rear Window Glass Installation
WARNING:
- Using a utility knife with bare hands can cause injury. Always wear gloves when using a utility knife.
CAUTION:
- Proper installation of the glass may be difficult if sealant is cracked or the glass is pushed out by air pressure when a door is opened/closed with all the window glass closed. Keep the door glass open until the rear window glass installation is completed.
- Remove sealant along the perimeter of the glass using a utility knife or scraper. (When reusing the glass)
- Clean and degrease an approx. 50 mm {2.0 in} wide strip along the perimeter of the glass.
- Inspect the glass for cracks. If it is cracked, chamfer it using sandpaper.
- Install spacers, pins and fastener to the glass as shown in the figure.NOTE:
- When reusing the glass, align it with the alignment mark placed before the glass was removed.
- Apply glass primer on the glass as shown in the figure then allow it to dry for approx. 30 min. CAUTION:
- To prevent weakening of the primer adhesion, keep the bonding surface free of dirt, moisture, and grease. Do not touch the surface with your hand.
NOTE:- Apply primer to the hollowed marks in the ceramic coating.
- Cut away the old sealant using a utility knife or scraper so that 1-2 mm {0.04-0.07 in} thickness of sealant remains along the perimeter of the frame.
- Clean and degrease along the perimeter of the bonding area on the body.
- If the sealant has come off completely in any one place, apply some primer, and allow it to dry for approx. 30 min. CAUTION:
- To prevent weakening of the primer adhesion, keep the bonding surface free of dirt, moisture, and grease. Do not touch the surface with your hand.
- Apply body primer on the body as shown in the figure, then allow it to dry for approx. 30 min. CAUTION:
- To prevent weakening of the primer adhesion, keep the bonding surface free of dirt, moisture, and grease. Do not touch the surface with your hand.
- Apply sealant to the area of the glass surface as shown in the figure.
- Install the rear window glass.
- Verify that the gap at the upper and lower parts of the glass is within the specification shown in the figure, then press along the perimeter of the glass.
- Connect the filament connectors in the direction of the arrow in the order of (1), (2) shown in the figure.
- Connect the antenna feeder No.3 connector, (with SIRIUS satellite radio system)
- Install the following parts:
- Rear wiper motor (See REAR WIPER MOTOR REMOVAL/INSTALLATION ).
- Rear wiper arm and blade (See REAR WIPER ARM AND BLADE REMOVAL/INSTALLATION ).
- Rear spoiler (See REAR SPOILER REMOVAL/INSTALLATION ).
- Liftgate lower trim (See LIFTGATE LOWER TRIM REMOVAL/INSTALLATION ).
- Liftgate recess (See LIFTGATE RECESS REMOVAL/INSTALLATION ).
- Liftgate side trim (See LIFTGATE SIDE TRIM REMOVAL/INSTALLATION ).
- Liftgate upper trim (See LIFTGATE UPPER TRIM REMOVAL/INSTALLATION ).
- Connect the negative battery cable. (See NEGATIVE BATTERY CABLE DISCONNECTION/CONNECTION [SKYACTIV-G 2.0] ).
- Allow the sealant to harden completely.
Sealant hardening time: 24 h