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Intermediate Shaft Installation Note

  1. Place alignment marks on the new intermediate shaft in the same positions as the removed intermediate shaft.
    Fig 1: Placing Alignment Marks On Intermediate Shaft Positions
    G09783317Courtesy of MAZDA MOTORS CORP.
  2. Align the alignment marks on the steering column and the steering gear (pinion), which were placed before removing the intermediate shaft, and install the intermediate shaft.
    Fig 2: Identifying Alignment Marks On Steering Column And Steering Gear (Pinion)
    G09783318Courtesy of MAZDA MOTORS CORP.
    NOTE:
    • Install joint bolt B, then joint bolt A.
    Fig 3: Identifying Intermediate Shaft Joint Bolt (A And B)
    G09783319Courtesy of MAZDA MOTORS CORP.
  3. Verify that the joint bolt B flange is seated in the specified position.
    Fig 4: Joint Bolt B Flange Seated Position With Torque Specifications
    G09783320Courtesy of MAZDA MOTORS CORP.
  4. Verify that joint bolt A is installed to the groove of the steering gear (pinion).
    Fig 5: Steering Gear (Pinion) Joint Bolt Position With Torque Specifications
    G09759799Courtesy of MAZDA MOTORS CORP.