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Repair-Use Connector Replacement Procedure: Soldering

WARNING: This page is about a different car, the 2016 Mazda CX-3. However, it is still accessible from the selected car via links, so may be relevant.
  1. Twist together firmly the cores of the wiring harnesses being connected and apply soldering in that area.
    Fig 1: Applying Soldering In Wiring Harness Area
    G10968317Courtesy of MAZDA MOTORS CORP.
    CAUTION:
    • Soldering for a long period of time could affect the surrounding electrical circuit. Apply soldering for an extremely short period of time.
  2. Cut the ends off the connected area, and apply the soldering iron tip to the wiring harness after removing any fraying.
    Fig 2: Cutting Wiring Harness Connected Area Ends
    G10968318Courtesy of MAZDA MOTORS CORP.
  3. Set the heat shrinkable tubing to the soldered area and shrink the heat shrinkable tubing at a temperature of approx. 100 °C {212 °F}  using a drier.
    CAUTION:
    • Completely shrink the heat shrinkable tubing to the wiring harness leaving no gaps.
    • Perform the work being careful not to melt the insulation of the wiring harness by excessive heat.
    Fig 3: Setting Heat Shrinkable Tubing To Soldered Area
    G10968319Courtesy of MAZDA MOTORS CORP.