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Rear Differential Removal/Installation: Notes

WARNING: This page is about a different variant/trim than selected.
CAUTION:
  • Performing the following procedures could cause an open circuit in the rear ABS wheel-speed sensor wiring harness if it is pulled by mistake. Before servicing, disconnect the rear ABS wheel-speed sensor and set it aside so that the wiring harness will not be pulled by mistake.
  • If the characteristic value of a new coupling component is not input to the AWD control module or the characteristic value is input incorrectly after replacing the coupling component, it could result in the following conditions:
    • The system does not operate normally.
    • A problem with durability of the coupling component occurs.
      • After replacing the coupling component, read out the characteristic value of a new coupling component and write it to the AWD control module.

        (See COUPLING COMPONENT CALIBRATION DATA WRITING .)

      • Read out the characteristic value of the coupling component from the label or mark shown in the figure.
G13150090Courtesy of MAZDA MOTORS CORP.
NOTE:
  • The AWD control module stores the characteristic value of the coupling component before replacement.
  • If the characteristic value of a new coupling component is not written, the AWD control module does not store the value.
  1. Perform the following procedure for vehicles with the electric parking brake.
    1. Switch the ignition ON (engine off).
    2. Release the electric parking brake.
    3. Switch the ignition off.
  2. Disconnect the negative battery cable. (See NEGATIVE BATTERY CABLE DISCONNECTION/CONNECTION .)
  3. Drain the differential oil from the rear differential. (See DIFFERENTIAL OIL REPLACEMENT .)
  4. Remove the TWC. (See EXHAUST SYSTEM REMOVAL/INSTALLATION [SKYACTIV-G 2.0] .)
  5. Disconnect the propeller shaft from the rear differential. (See PROPELLER SHAFT REMOVAL/INSTALLATION .)
  6. Suspend the propeller shaft using a cable as shown in the figure.
    G13150091Courtesy of MAZDA MOTORS CORP.
  7. Lightly tap the step of the rear drive shaft using a brass bar and hammer, then detach the rear differential from the rear drive shaft.
    G13150074Courtesy of MAZDA MOTORS CORP.
  8. Disconnect the connector and wiring harness clip.
    G13150093Courtesy of MAZDA MOTORS CORP.
  9. Disconnect the hose.
    G13150094Courtesy of MAZDA MOTORS CORP.
  10. Remove in the order shown in the figure.
  11. Install in the reverse order of removal.
  12. Add the recommended differential oil to the rear differential. (See DIFFERENTIAL OIL REPLACEMENT .)
    Fig 1: Rear Differential Components With Torque Specification (1 Of 2)
    G13150095Courtesy of MAZDA MOTORS CORP.
    COMPONENT DESCRIPTION

    1 Nut
    2 Washer
    3 Stud bolt
    4 Rear differential component
    (See Rear Differential Component Removal Note .)
    (See Rear Differential Component Installation Note .)
    5 Rear differential member
    (See Rear Differential Member Removal Note .)
    (See Rear Differential Member Installation Note .)
    Fig 2: Rear Differential Components With Torque Specification (2 Of 2)
    G13150096Courtesy of MAZDA MOTORS CORP.
    COMPONENT DESCRIPTION

    1 AWD solenoid wiring harness clip
    2 Coupling component
    (See Coupling Component Removal Note .)
    (See Coupling Component Installation Note .)
    3 Washer
    4 Bracket
    5 Pipe
    6 Breather
    7 Rear differential
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