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A/C Unit Disassembly/Assembly: Notes

WARNING: This page is about a different car, the 2017 Mazda CX-5. However, it is still accessible from the selected car via links, so may be relevant.

Replacement Part 

O-ring (expansion valve)

Quantity: 2

Location of use: expansion valve

  1. Disassemble in the order indicated in the table.
    CAUTION:
    • If a non-specified grease is used, it may result in abnormal noise or improper operation of the links. Apply only the specified grease to each link.
    Fig 1: Exploded View Of A/C Unit
    G11430204Courtesy of MAZDA MOTORS CORP.

    X: Applicable-: Not applicable

    Step Part name Disassembly/assembly of main parts
    Heater core Evaporator temperature sensor Evaporator
    1 Polyurethane foam X X X
    2 Expansion valve - - X
    3 Adhesive polyurethane - - -
    4 Drain hose - - -
    5 Plate (1) X X X
    6 Plate (2) X X X
    7 Heater core X X X
    8 Driver-side air mix actuator (Full-auto air conditioner) - - -
    9 Driver-side air mix link (Full-auto air conditioner) - - -
    10 Passenger-side air mix actuator (Full-auto air conditioner) - - -
    Air mix actuator (manual air conditioner) - - -
    11 Passenger-side air mix link (Full-auto air conditioner) - - -
    Air mix link (Manual air conditioner) - - -
    12 Airflow mode actuator - - -
    13 Airflow mode link set - - -
    14 Blower fan controller - - -
    15 A/C case (1) - X X
    16 A/C case (2) - X X
    17 Evaporator temperature sensor (See Evaporator Temperature Sensor Assembly Note .) - X X
    18 Evaporator - - X
    19 Airflow mode link set (with rear vent) - - -
    20 A/C case (rear vent (1)) (with rear vent) - - -
    21 A/C case (rear vent (2)) (with rear vent) - - -
    22 Door damper (with rear vent) - - -
    23 A/C case (3) - - -
    24 A/C case (4) - - -
    25 Door damper - - -
    26 Rubber (SKYACTIV-G 2.0) - - -
  2. Assemble in the reverse order of disassembly.