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Fuel Injector Removal/Installation: Notes

Special Service Tool (SST) 

1: 49 D013 1A0
2: -
Injector seal installer set
G14465524Courtesy of MAZDA MOTORS CORP.

Replacement Part 

Spacer
Quantity: 4
Location of use: Fuel injector
Stopper ring
Quantity: 4
Location of use: Fuel injector
O-ring
Quantity: 4
Location of use: Fuel injector
Back-up ring
Quantity: 4
Location of use: Fuel injector
Teflon seal
Quantity: 4
Location of use: Fuel injector
-

Oil and Chemical Type 

Engine oil
Type: Recommended oil
WARNING:
  • Highly pressurized fuel may spray out if the fuel line is cut. Due to the following dangers occurring with a fuel spray, always complete the "FUEL LINE SAFETY PROCEDURE " to prevent the fuel from spraying.
CAUTION:
  • Touching the end of the fuel injector by hand or pressing it to an object may cause a malfunction. Be very careful when handling the end of the fuel injector.
  • When the fuel distributor is removed, air tightness of the fuel injectors will be lost. Always replace the stopper ring, O-ring, back-up ring, spacer, and teflon seal on all four fuel injectors with new ones when the fuel distributor is removed.
  • Do not remove the fuel pressure sensor from the fuel distributor.
  1. Complete the "BEFORE SERVICE PRECAUTION". (See BEFORE SERVICE PRECAUTION ).
  2. Disconnect the negative battery terminal. (See NEGATIVE BATTERY TERMINAL DISCONNECTION/CONNECTION ).
  3. Remove the plug hole plate. (See PLUG HOLE PLATE REMOVAL/INSTALLATION ).
  4. Remove the intake manifold. (See INTAKE-AIR SYSTEM REMOVAL/INSTALLATION ).
  5. Remove in the order indicated in the table.
  6. Install in the reverse order of removal.
  7. Complete the "AFTER SERVICE PRECAUTION". (See AFTER SERVICE PRECAUTION ).
Fig 1: Fuel Injector Components With Torque Specification
G13672516Courtesy of MAZDA MOTORS CORP.
PART SPECIFICATION

1 Fuel pressure sensor connector
2 Fuel injector connector
3 Fuel distributor
(See Fuel Distributor Removal Note ).
(See Fuel Distributor Installation Note ).
4 Fuel injector
(See Fuel Injector Installation Note ).
5 Spacer
(See Spacer Installation Note ).
6 Stopper ring
(See Stopper Ring Removal Note ).
(See Stopper Ring Installation Note ).
7 O-ring
8 Back-up ring
(See Back-up Ring Installation Note ).
9 Teflon seal
(See Teflon Seal Removal Note ).
(See Teflon Seal Installation Note ).