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Smooth engine running analysis, function - GF07.61-P-3034KE

ENGINE 271.921 in MODEL 203 

ENGINE 271.940 in MODEL 203, 209 

ENGINE 271.941 in MODEL 211 

ENGINE 271.944 in MODEL 171 

ENGINE 271.946 in MODEL 203 

ENGINE 271.948 in MODEL 203 

ENGINE 271.955 in MODEL 209 

ENGINE 271.956 in MODEL 211 

Fig 1: Smooth Engine Running Analysis Function (Engine 271)
G04738408

Engine running is constantly monitored in order to protect the firewall catalytic converter from excessive thermal stresses if combustion misfiring occurs. If the smooth engine running analysis detects combustion misfiring in the ME control unit, the appropriate fuel injector or injectors is or are no longer actuated after a certain number of misfirings. However at least two fuel injection valves are deactivated simultaneously.

The following combustion misfiring causes are detected:

For the smooth engine running analysis the signal supplied by the crankshaft position sensor is analyzed exactly in respect of time uniformity between the individual combustions by means of a comprehensive mathematical method.

Each individual combustion must produce a characteristic acceleration at the flywheel.

In case of combustion misfirings, the flywheel mass rotates slightly slower until the next ignition (short variations in torque).

Smooth engine running signal 

Fig 2: Signal Of Smooth Engine Running
G04738409

The following factors are taken into consideration for smooth running evaluation:

  1. Engine speed, engine load 

    A comparative value for the time between two combustions is calculated from these two parameters.

  2. Recognition of uneven road surface 

    Vibrations transmitted through the drive train may have a negative influence on engine running at certain engine speeds and load states.

    Thus on poor road surfaces the smooth engine running analysis is set to more sensitive.

    The wheel speed signal (for detection of even wheel running) is received by the ME control unit via the CAN data bus from the ESP control unit.

  3. Synchronization of fuel injection and firing order 

    The cylinder recognition is required for storing and -evaluation.

  4. Fuel reserve signal 

If combustion misfiring has been detected, a fault is stored if the fuel tank level is too low. Combustion misfires due to fuel starvation are detected via this additional information. The ME control unit receives the information regarding the fuel level from the instrument cluster via the CAN data bus.

5th Sensor adaptation 

After successful adaptation of the crankshaft position sensor, smooth engine running analysis becomes more sensitive and can be adapted to the specific smooth running properties of the engine.

During a deceleration phase (uniform smooth running) the smooth running analysis stores the particular smooth running properties of the engine. These are required as a comparison parameter for misfire detection.

6th Misfire counter 

The number of detected misfires is entered in the fault memory and differs by:

IMPORTANT The smooth engine running analysis replaces the measurement of the combustion period and combustion voltage.

  Fuel injection valves, component description Y62   GF07.03-P-6010KE
  Crankshaft position sensor, component description L5   GF07.04-P-6010KE
  Camshaft Hall sensor, component description B6/4, B6/7   GF07.04-P-6020KE
  Hot film mass air flow sensor, component description B2/5   GF07.07-P-6000KE
  ME-SFI [ME] control unit, component description N3/10   GF07.61-P-6000KE 
  Component description of ignition coil T1/1-T1/4   GF15.10-P-2100KE
  Accelerator pedal sensor, component description B37   GF30.20-P-2010KE
  Component description of fuel level sensor B4 Model 171 GF47.10-P-2010KE
    B4/1, B4/2 Model 203, 209, 211