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Remove/install heated O2 sensor - AR07.52-P-5303CMG

ENGINE 156 in MODEL 204, 212 

Fig 1: Heated O2 Sensor Remove/Install Components
G09974693Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
DANGER Risk of injury  to skin and eyes caused by handling hot or glowing objects. Wear safety gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
DANGER Risk of death  caused by vehicle slipping or toppling off the lifting platform. Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer. AS00.00-Z-0010-01A
1 Switch off ignition    
2 Remove lower engine compartment paneling    
  Remove oxygen sensor (G3/5 or G3/6) downstream of/in catalytic converter     
3 Remove respective catalytic converter Only on model 212 AR49.10-P-7100EW
4 Unclip electrical connector (G3/5x1 or G3/6x1) at bracket and disconnect    
5 Unclip electrical feed line for oxygen sensor (G3/5 or G3/6) from retaining clip on transmission    
6 Detach oxygen sensor (G3/5 or G3/6) INSTALLATION IMPORTANT Coat thread with heat-resistant lubricant. Ensure correct routing of oxygen sensor lines.
TORQUE SPECIFICATION
*BA14.00-P-1004-01A 
SPECIAL TOOL Fig 2
Paste *BR00.45-Z-1005-06A 
  Remove oxygen sensor (G3/3 or G3/4) upstream of catalytic converter     
7 Unclip electrical connector (G3/3x1 or G3/4x1) at bracket and disconnect    
8 Unclip electrical feed line of oxygen sensor (G3/3 or G3/4) from retaining clip on transmission    
9 Remove respective catalytic converter Model 204 AR49.10-P-7100CW
Model 212 AR49.10-P-7100EW
10 Detach oxygen sensor (G3/3 or G3/4) INSTALLATION IMPORTANT Coat thread with heat-resistant lubricant. Ensure correct routing of oxygen sensor lines.  
TORQUE SPECIFICATION *BA14.00-P-1005-01A 
SPECIAL TOOL Fig 2
Paste *BR00.45-Z-1005-06A 
11 Install in the reverse order    
12 Connect STAR DIAGNOSIS and read out fault memory    
DANGER Risk of accident  caused by vehicle starting off by itself when engine is running. Risk of injury  caused by contusions and burns during starting procedure or when working near the engine as it is running Secure vehicle to prevent it from moving by itself.
Wear closed and snug-fitting work clothes.
Do not touch hot or rotating parts.
AS00.00-Z-0005-01A
13 Test run engine and check exhaust system for leaks    
O2 SENSOR

Number Designation ENGINE 156
BA14.00-P-1004-01A Diagnostic sensor downstream of catalytic converter Nm 50
BA14.00-P-1005-01A Control sensor upstream of catalytic converter Nm 50
Fig 2: Identifying Box Wrench Bit (000 589 71 03 00)
G09974694Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1005-06A Paste, hot lubrication 1 kg, DB supply specification 6879.20 A 000 989 76 51