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Home >> Mercedes Benz >> 2012 >> Sprinter 2500, Van Cargo Extended >> Repair and Diagnosis >> Engine Performance >> System >> Mixture Formation -- Model 906 (Engine 642) >> Testing & Repair >> Remove/Install Rail Pressure Sensor - Ar07.16-D-1055SF
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Remove/Install Rail Pressure Sensor - Ar07.16-D-1055SF

ENGINES 642.896 /898 /992 /993 in MODEL 906 

Shown on engine 642.992 

Fig 1: Rail Pressure Sensor Remove/Install Component Locations
G08208159Courtesy of MERCEDES-BENZ USA
MODIFICATION NOTES

21.4.09 Value changed: Rail pressure sensor to rail   *BA07.16-N-1002-01B
30.4.09 "Remove/install shield" added Step 2  
REMOVINGINSTALLING Remove/install     
DANGER Risk of explosion.  Fuel may ignite and explode. Risk of injury  to skin and eyes caused by fuel spraying out at high pressure. Keep all ignition sources out of hazard area. Do not carry out any work on systems when they are under pressure AS07.16-Z-0001-01A 
DANGER Risk of explosion  caused by fuel igniting, risk of poisoning  caused by inhaling and swallowing fuel and risk of injury  to eyes and skin caused by contact with fuel No fire, sparks, open flames or smoking. Pour fuels only into suitable and appropriately marked containers.
Wear protective clothing when handling fuel.
AS47.00-Z-0001-01A
IMPORTANT Notes about Common-Rail components   AH07.16-P-0002-01SM 
1 Remove oil separator (2) With engine 642.896/992/993 AR01.20-D-9750SF
with engine 642.898 AR01.20-D-9750SG
2 Remove shield (4) TORQUE SPECIFICATION *BA09.40-N-1010-01Q 
TORQUE SPECIFICATION BA09.40-N-1010-01Q 
3 Remove lifting eye (3)    
4 Disconnect electrical connector on rail pressure sensor (B4/6 or B4/17)    
5 Unscrew rail pressure sensor (B4/6 or B4/17) on rail (1) TORQUE SPECIFICATION *BA07.16-N-1002-01B 
6 Close off connection on rail (1) using suitable stop plugs SPECIAL TOOL Figure
7 Install in the reverse order    
DANGER Risk of accident  caused by vehicle starting off by itself when engine is running. Risk of injury  caused by contusions and burns during starting procedure or when working near the engine as it is running Secure vehicle to prevent it from moving by itself.
Wear closed and snug-fitting work clothes.
Do not touch hot or rotating parts.
AS00.00-Z-0005-01A
8 Carry out engine test run and check engine for leaks in area of rail pressure sensor (B4/6 or B4/17)    
COMMON RAIL DIESEL PRESSURE SENSOR TO RAIL TORQUE SPECIFICATIONS - ENGINE 642.896/898/992/993

Number Designation Engine 642.896/898/992/993
BA07.16-N-1002-01B Rail pressure sensor to rail Nm 70
EXHAUST HEAT SHIELD BOLT TORQUE SPECIFICATIONS - ENGINE 642 IN MODEL 906

Number Designation Engine 642 in model 906
BA09.40-N-1010-01Q Bolt, shield to holder Nm 8
BA09.40-N-1011-01Q Bolt, shield to exhaust collector pipe Nm 12
Fig 2: Identifying Set Of Stop Plugs (129 589 00 91 00)
G08208160Courtesy of MERCEDES-BENZ USA