Rpm control, function - GF07.10-P-1008OMA
ENGINE 651.9 in MODEL 207, 212 (except 212.098/298) as of model year 2014
ENGINE 651.9 in MODEL 218 as of model year 2014
Function requirements for RPM control, general points
- Circuit 87M ON (Engine management ON)
- Engine runs
Rpm control, general
Rpm control stabilizes the idle speed and limits the engine speed to protect the engine and the drivetrain. The CDI control unit (N3/9) detects the engine speed over the crankshaft Hall sensor signal (B70). For RPM limitation the CDI control unit reads in the following signals:
- Crankshaft Hall sensor, engine speed
- Rail pressure sensor (B4/6)
- Fully integrated transmission control unit (Y3/8n4) (with code 427 (7-speed A/T)) or (with code 421 (9-speed automatic transmission)) as of 01.09.14, gear range via the drive train CAN (CAN C)
- Electronic Stability Program control unit (N30/4) (except code 233 (DISTRONIC PLUS) or Electronic Stability Program Premium control unit (N30/7) (with code 233 (DISTRONIC PLUS), vehicle speed via chassis CAN 1 (CAN E1)
The engine speed is regulated by the CDI control unit by the following measures:
- Actuation of the pressure regulating valve (Y74) (rail pressure regulation)
- No actuation of the fuel injectors (Y76) (vehicles with RPM limitation)
- Adaptation of the injection period of the fuel injectors (for idle speed control)
- Actuation of the quantity control valve (Y94) (rail pressure regulation)
The natural vibration of the engine at idle is regulated in the following manner by the CDI control unit:
- Actuation of the left and right switchable engine mount (Y123, Y123/1) (model 212.0/2 with 4MATIC)
Function sequence for RPM control
Regulation of the engine speed is described in the following steps:
- Function sequence for torque converter protection
- Function sequence for RPM limitation
- Function sequence for idle speed control
Function sequence for torque converter protection
To protect the torque converter in selector lever positions "P" or "N" (no power flow) from excessive static internal pressure, the maximum engine speed is limited to approx. 4200 RPM.
The CDI control unit receives information about the current selector lever position via the drive train CAN from the fully integrated transmission control unit (with code 427 (7-speed A/T)) or (with code 421 (9-speed automatic transmission)) as of 01.09.14.
Function sequence for RPM limitation
During travel, the maximum engine speed is limited to 4500 RPM for a speed >0 in order to protect the engine from the effects of inadmissibly high engine speeds.
The CDI control unit detects the driving mode on the "vehicle speed" CAN signal, which is sent by the ESP® control unit via the chassis CAN 1.
Function sequence for idle speed control
The CDI control unit regulates and stabilizes the idle speed depending on operating conditions and engine loads if the accelerator pedal is not actuated.
For idle speed control the CDI control unit also reads in the following signals:
- Boost pressure sensor (B51), engine load
- Boost pressure sensor for low-pressure turbocharger (B5/4) (except engine 651.913/925), engine load
- Coolant temperature sensor (B11/4) (model 207, 212), coolant temperature sensor (B11/4) (model 218)
- Charge air temperature sensor (B17/8)
- Front SAM control unit with fuse and relay module (N10/1), outside temperature via chassis CAN 1
- AAC control and operating unit (N22/7), status of A/C via the interior CAN (CAN B) and chassis CAN 1
- Clutch pedal switch (S40/3) (with manual transmission)
The CDI control unit regulates the fuel pressure in the rail over the pressure regulating valve and the pressure regulator valve and the injection period via actuations of the fuel injectors.
The fuel pressure in the rail and the injection period of the fuel injectors determine the injection quantity.
The switchable engine mounts prevent transfer of low frequency natural vibration from the engine when idling. When driving they act as hydraulic engine mounts. They are actuated by the CDI control unit. The CDI control unit regulates the idle speed in the following operating and engine load conditions:
- Engagement of the gear range "D" or "R" (with an automatic transmission)
- Actuation of the clutch pedal (with a manual transmission)
- Switching in the A/C compressor (A9)
- On-board electrical system battery undervoltage (G1)
Engagement of the gear range "D" or "R" (with an automatic transmission)
When gear range "D" or "R" is selected, the idle speed is set to a lower value to reduce the tendency of the vehicle to creep forward. To do this, the CDI control unit evaluates the "gear range engaged" CAN signal from the fully integrated transmission control unit.
For vehicles with an automatic transmission the idle speed is 750 RPM and for vehicles with a manual transmission the idle speed is 810 RPM.
Actuation of the clutch pedal (with a manual transmission)
The CDI control unit recognizes actuation of the clutch pedal or clutch pedal switch and regulates the engine RPM to obtain a stable idle speed.
Switching in the A/C compressor
When the engine is at idle, so that engine speed will not fall when the refrigerant compressor is engaged, the automatic air conditioning control and operating unit sends a status signal to the CDI control unit before the AAC is engaged.
The CDI control unit adapts the idle speed appropriately.
If the following conditions exist, the CDI control unit interrupts switching on of the A/C compressor:
- Engine speed < 2000 RPM
- Value from the accelerator pedal sensor (B37) > 95%
Undervoltage of the on-board electrical system battery
The CDI control unit recognizes an undervoltage of the on-board electrical system battery via the "circuit 30" and increases the idle speed in combination with the automatic transmission for an engaged gear range "D" or "R" up to switch off of the engine at around 100 RPM.
Diagnosis
The basic setting of the idle speed can be read out and influenced using the Xentry Diagnostics.
| Electrical function schematic for RPM control | MODEL 207 | PE07.10-P-2708-97EAN | |
| MODEL 212 | PE07.10-P-2708-97DAR | ||
| MODEL 218 | PE07.10-P-2708-97XAH | ||
| Overview of system components for common rail diesel injection (CDI) | GF07.16-P-9997OM |