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Remove/Install Triangular Window - AR67.30-P-2650SZ

Model 223.9 

G16191832Courtesy of MERCEDES-BENZ USA

Shown on left side of vehicle 

WARNING Risk of injury  caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. No parts of the body or limbs should be within the operating area when the components are moving. AS00.00-Z-0011-01A
Notice  Notes on removal/installation of windows   AH67.10-P-1000-02RT 
REMOVING Remove     
1 Open window of the driver's door. NOTES The window of the driver's door must remain open during the curing time of the adhesive material.
This prevents the triangular side window (1) from being pressed outwards by the air pressure when a door is closed.
 
2 Remove all C-pillar trims of the corresponding C-pillars.   AR68.30-P-4490S
3 Unclip trim piece (2) from the triangular window (1). SPECIAL TOOL Long wedge Fig 1
4 Protect area around the triangular window (1) against damage with suitable tape.    
5 Lay cutting wire behind the sealing lip on the adhesive material.    
6 Secure triangular window (1) with suitable tape against falling down.    
WARNING Risk of injury  from cutting wire tearing or becoming hot and from splinters of glass when cutting out bonded windows Wear protective gloves and safety glasses. AS67.00-Z-0004-01A 
7 Cut out triangular window (1) with cutting wire and remove. IMPORTANT Aid of helper required.
IMPORTANT Mounting clips (3) are cut through.
Replace triangular window (1).
 
INSTALLING Install     
8 Prepare window frame.   AR67.30-P-0005-04LWG 
Notice  General notes about painting the body flange in the glazing area   AH98.00-P-9408-06A
    NOTES Bonding area must be absolutely free from dust and grease.
Otherwise the adhesive force of the adhesive material starts to decrease.
 
    NOTES When damaged to a degree of < 10 % it is possible to repair with primer stick. For a damage severity > 10 %, the window frame must be coated with primer filler.
Otherwise corrosion damage may occur.
IMPORTANT Use only primer filler and primer sticks approved by Daimler AG: https://xentry.daimler.com
IMPORTANT Only use the adhesive kit specified in the XENTRY Portal parts information. Observe manufacturer's instructions for use.
Primer stick
*BR00.45-Z-1012-07A 
9 Apply cleaner (activator) in the bonding area on the triangular window (1) and rub dry with a dry cloth. NOTES Bonding area must be absolutely free from dust and grease.
Otherwise the adhesive force of the adhesive material starts to decrease.
IMPORTANT Only use the adhesive kit specified in the XENTRY Portal parts information. Observe manufacturer's instructions for use.
 
10 Apply primer in the bonding area of the new triangular window (1). NOTES The primer must flash off for at least 10 min. Otherwise the adhesive force of the adhesive material starts to decrease.
NOTES Bonding area at new triangular window (1) must be completely free of dust and grease. Otherwise the adhesive force of the adhesive material starts to decrease.
IMPORTANT Only use the adhesive kit specified in the XENTRY Portal parts information. Observe manufacturer's instructions for use.
 
11 Apply adhesive material to new triangular window (1).   AR67.30-P-4000-07LWS 
Notice  Notes on handling adhesive   AH67.00-P-1000-01A 
    NOTES Install triangular side window (1) within 10 min after applying adhesive material to body flange. Otherwise the adhesive force of the adhesive material may be decreased.
IMPORTANT Only use the adhesive kit specified in the XENTRY Portal parts information. Observe manufacturer's instructions for use.
 
12 Insert new triangular window (1). IMPORTANT Manufacturer's specifications on curing time of adhesive material must be observed. Perform following work only after curing time. AR67.30-P-4000-08LWS 
13 Install all C-pillar trims of the respective C-pillars.   AR68.30-P-4490S
14 Close window of the driver's door.    
CLEAN Clean     
15 Clean triangular window (1), adjacent paint surfaces, and vehicle interior.    
Fig 1: Identifying Long Wedge (115 589 03 59 00)
G07070400Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1012-07A Primer stick A 000 986 27 50